CNC Milling Machine: Iyo Yakanakisa Sarudzo yeAdvanced Manufacturing
Padanho rekugadzira kwemazuva ano, muchina weCNC milling wave chinhu chakakosha chemidziyo nekuita kwayo kwakakasharara uye kugona kwepamusoro-soro kugadzirisa. Muchina wekugaya weCNC unosanganisa dhijitari yekudzora sisitimu pamushini wakajairwa wekugaya uye unogona kuita mashandiro akaomarara uye chaiwo ekugaya pasi pekutonga chaiko kwemakodhi echirongwa. Tevere, ngatitarisei mukuita kwakanakisa kwemuchina weCNC milling uye kuti zvikamu zvawo zvakasiyana zvinoshanda sei pamwechete kuunza kugadzirwa kwakanaka uye kwemhando yepamusoro kuindasitiri yekugadzira.
Padanho rekugadzira kwemazuva ano, muchina weCNC milling wave chinhu chakakosha chemidziyo nekuita kwayo kwakakasharara uye kugona kwepamusoro-soro kugadzirisa. Muchina wekugaya weCNC unosanganisa dhijitari yekudzora sisitimu pamushini wakajairwa wekugaya uye unogona kuita mashandiro akaomarara uye chaiwo ekugaya pasi pekutonga chaiko kwemakodhi echirongwa. Tevere, ngatitarisei mukuita kwakanakisa kwemuchina weCNC milling uye kuti zvikamu zvawo zvakasiyana zvinoshanda sei pamwechete kuunza kugadzirwa kwakanaka uye kwemhando yepamusoro kuindasitiri yekugadzira.
I. Kuumbwa uye Mabasa eCNC Milling Machine
Muchina wekugaya weCNC unowanzo kuumbwa nezvikamu zvakati wandei senge CNC system, main drive system, feed servo system, kutonhora uye lubrication system, ekubatsira zvishandiso, uye muchina wekushandisa base zvikamu, uye chikamu chimwe nechimwe chinoita basa rakakosha.
Muchina wekugaya weCNC unowanzo kuumbwa nezvikamu zvakati wandei senge CNC system, main drive system, feed servo system, kutonhora uye lubrication system, ekubatsira zvishandiso, uye muchina wekushandisa base zvikamu, uye chikamu chimwe nechimwe chinoita basa rakakosha.
CNC System
Iyo CNC sisitimu ndiyo yepakati uropi hweCNC milling muchina, ine basa rekuita iyo CNC machining chirongwa uye kunyatso kudzora mafambiro ekufamba uye kugadzirisa maparamendi emuchina chishandiso. Iyo ine hungwaru hwakanyanya uye otomatiki mabasa uye inogona kuwana yakaoma kugadzirisa maitiro senge curve processing uye matatu-dimensional kugadzirisa. Panguva imwecheteyo, epamberi CNC masisitimu anewo mabasa akadai sekukanganisa muripo uye anogadzirisa kudzora, achiwedzera kuvandudza iko kurongeka uye kunaka kwepamusoro.
Iyo CNC sisitimu ndiyo yepakati uropi hweCNC milling muchina, ine basa rekuita iyo CNC machining chirongwa uye kunyatso kudzora mafambiro ekufamba uye kugadzirisa maparamendi emuchina chishandiso. Iyo ine hungwaru hwakanyanya uye otomatiki mabasa uye inogona kuwana yakaoma kugadzirisa maitiro senge curve processing uye matatu-dimensional kugadzirisa. Panguva imwecheteyo, epamberi CNC masisitimu anewo mabasa akadai sekukanganisa muripo uye anogadzirisa kudzora, achiwedzera kuvandudza iko kurongeka uye kunaka kwepamusoro.
Main Drive System
Iyo huru drive system inosanganisira iyo spindle bhokisi uye spindle drive system. Basa rayo guru nderekusunga chishandiso uye kutyaira chishandiso kutenderera nekumhanya kukuru. Iyo yekumhanyisa renji uye inobuda torque ye spindle ine yakananga mhedzisiro pakugadzirisa kushanda uye kunaka. Kuti isangane nezvinodiwa zvekugadzirisa zvakasiyana, iyo spindle yemazuva ano CNC milling muchina kazhinji ine inoshanduka yekumhanyisa basa uye inokwanisa kuwana isina nhanho yekumhanya mutemo mukati mehupamhi hwekuenderana nekugadzirisa zvinodiwa zvezvinhu zvakasiyana uye maturusi.
Iyo huru drive system inosanganisira iyo spindle bhokisi uye spindle drive system. Basa rayo guru nderekusunga chishandiso uye kutyaira chishandiso kutenderera nekumhanya kukuru. Iyo yekumhanyisa renji uye inobuda torque ye spindle ine yakananga mhedzisiro pakugadzirisa kushanda uye kunaka. Kuti isangane nezvinodiwa zvekugadzirisa zvakasiyana, iyo spindle yemazuva ano CNC milling muchina kazhinji ine inoshanduka yekumhanyisa basa uye inokwanisa kuwana isina nhanho yekumhanya mutemo mukati mehupamhi hwekuenderana nekugadzirisa zvinodiwa zvezvinhu zvakasiyana uye maturusi.
Kudyisa Servo System
Iyo feed servo system ine yekudyisa mota uye feed actuator. Iyo inozadzisa hukama hwekufamba pakati pechishandiso uye workpiece zvinoenderana nekumhanyisa kwekudya uye trajectory yakatarwa nechirongwa. Iyi chaiyo inofamba inodzora inogonesa CNC milling muchina mativi akasiyana-siyana akaoma-shamhu, anosanganisira mitsara yakatwasuka, macurves, arcs, etc. Uyezve, iyo feed servo system ine kukurumidza kupindura nekukurumidza uye yakakwirira chaiyo, iyo inogona kuve nechokwadi kugadzikana uye kuenderana kwekugadzirisa.
Iyo feed servo system ine yekudyisa mota uye feed actuator. Iyo inozadzisa hukama hwekufamba pakati pechishandiso uye workpiece zvinoenderana nekumhanyisa kwekudya uye trajectory yakatarwa nechirongwa. Iyi chaiyo inofamba inodzora inogonesa CNC milling muchina mativi akasiyana-siyana akaoma-shamhu, anosanganisira mitsara yakatwasuka, macurves, arcs, etc. Uyezve, iyo feed servo system ine kukurumidza kupindura nekukurumidza uye yakakwirira chaiyo, iyo inogona kuve nechokwadi kugadzikana uye kuenderana kwekugadzirisa.
Kutonhodza uye Lubrication System
Iyo yekutonhodza uye lubrication system inoita basa rakakosha mukugadzirisa. Inogona kunyatso kudzikisa tembiricha yechishandiso uye workpiece, kuderedza kupokana uye kupfeka, uye kuwedzera hupenyu hwesevhisi yechishandiso. Panguva imwecheteyo, kutonhora kwakanaka uye kudzosa kunogonawo kuvandudza kunaka kwepamusoro uye kudzivirira chip adhesion uye kuumbwa kweakavakirwa-mupendero.
Iyo yekutonhodza uye lubrication system inoita basa rakakosha mukugadzirisa. Inogona kunyatso kudzikisa tembiricha yechishandiso uye workpiece, kuderedza kupokana uye kupfeka, uye kuwedzera hupenyu hwesevhisi yechishandiso. Panguva imwecheteyo, kutonhora kwakanaka uye kudzosa kunogonawo kuvandudza kunaka kwepamusoro uye kudzivirira chip adhesion uye kuumbwa kweakavakirwa-mupendero.
Zvishandiso zvekubatsira
Zvishandiso zvekubatsira zvinosanganisira hydraulic, pneumatic, lubrication, kutonhora masisitimu, uye chip kubviswa nekudzivirira zvishandiso. Iyo hydraulic uye pneumatic masisitimu inopa simba kune zvimwe zviito zvemuchina chishandiso, senge clamping uye kuburitsa. Iyo lubrication system inovimbisa kushanda kwakajairwa kweimwe neimwe inofamba chikamu chemuchina chishandiso uye inoderedza kupfeka. Iyo chip yekubvisa mudziyo inogona kukurumidza kubvisa machipi anogadzirwa panguva yekugadziriswa maitiro kuchengetedza yakachena uye yakachengeteka nzvimbo yekushanda. Chidziviriro chekudzivirira chinodzivirira mushandisi kubva mukupwanya machipisi uye zvimwe zvinhu zvine njodzi.
Zvishandiso zvekubatsira zvinosanganisira hydraulic, pneumatic, lubrication, kutonhora masisitimu, uye chip kubviswa nekudzivirira zvishandiso. Iyo hydraulic uye pneumatic masisitimu inopa simba kune zvimwe zviito zvemuchina chishandiso, senge clamping uye kuburitsa. Iyo lubrication system inovimbisa kushanda kwakajairwa kweimwe neimwe inofamba chikamu chemuchina chishandiso uye inoderedza kupfeka. Iyo chip yekubvisa mudziyo inogona kukurumidza kubvisa machipi anogadzirwa panguva yekugadziriswa maitiro kuchengetedza yakachena uye yakachengeteka nzvimbo yekushanda. Chidziviriro chekudzivirira chinodzivirira mushandisi kubva mukupwanya machipisi uye zvimwe zvinhu zvine njodzi.
Machine Tool Base Zvikamu
Maturusi emuchina anowanzo reva base, column, uye crossbeam, zvichingodaro. Zvinoumba hwaro uye furemu yemuchina wese. Iko kuomarara uye kugadzikana kweiyo muchina chishandiso base zvikamu zvinokanganisa zvakananga kugadzirisa uye kuita kwesimba kwechishandiso chemuchina. Yepamusoro-mhando yemuchina wekushandisa base zvigadziriso zvinokwanisa kumira mahombe ekucheka masimba uye vibrations, kuve nechokwadi chekuchengetedza chaiko kwechishandiso chemuchina panguva yekushandiswa kwenguva refu.
Maturusi emuchina anowanzo reva base, column, uye crossbeam, zvichingodaro. Zvinoumba hwaro uye furemu yemuchina wese. Iko kuomarara uye kugadzikana kweiyo muchina chishandiso base zvikamu zvinokanganisa zvakananga kugadzirisa uye kuita kwesimba kwechishandiso chemuchina. Yepamusoro-mhando yemuchina wekushandisa base zvigadziriso zvinokwanisa kumira mahombe ekucheka masimba uye vibrations, kuve nechokwadi chekuchengetedza chaiko kwechishandiso chemuchina panguva yekushandiswa kwenguva refu.
II. Main Performance Hunhu hweiyo CNC Milling Machine
High-Precision Processing
Iyo CNC yekugaya muchina inotora dhijitari yekudzora sisitimu uye inokwanisa kuwana kurongeka kwekugadzirisa padanho re micrometer kana kutokwira. Kuburikidza nekunyatso kudzora chinzvimbo, kukurumidza kudzora, uye maturusi emuripo mabasa, zvikanganiso zvevanhu zvinogona kubviswa zvinobudirira, kuvandudza kurongeka kwekugadzirisa uye kuenderana. Semuenzaniso, kana uchigadzira yakakwirira-chaiyo zvikamu senge mold uye aerospace zvikamu, CNC chigayo muchina unogona kusangana dzakaomarara dimensional uye geometric kushivirira zvinodiwa.
High-Precision Processing
Iyo CNC yekugaya muchina inotora dhijitari yekudzora sisitimu uye inokwanisa kuwana kurongeka kwekugadzirisa padanho re micrometer kana kutokwira. Kuburikidza nekunyatso kudzora chinzvimbo, kukurumidza kudzora, uye maturusi emuripo mabasa, zvikanganiso zvevanhu zvinogona kubviswa zvinobudirira, kuvandudza kurongeka kwekugadzirisa uye kuenderana. Semuenzaniso, kana uchigadzira yakakwirira-chaiyo zvikamu senge mold uye aerospace zvikamu, CNC chigayo muchina unogona kusangana dzakaomarara dimensional uye geometric kushivirira zvinodiwa.
Kugadzirwa Kwepamusoro-Kubudirira
Iyo dhigirii ye otomatiki yemuchina weCNC milling yakakwira uye inogona kuwana kuenderera mberi nekugadziriswa uye kuwanda-maitiro emusanganiswa kugadzirisa. Mazhinji maficha anogona kugadziriswa neamwechete clamping, achidzikisa zvakanyanya huwandu hwe clamping uye yekubatsira nguva nekuvandudza kugadzirwa kwakanaka. Uye zvakare, iyo inokurumidza feed yekumhanyisa uye yakakwira spindle kumhanya yemuchina weCNC milling inopawo vimbiso yakasimba yepamusoro-kushanda kwekugadzirisa.
Iyo dhigirii ye otomatiki yemuchina weCNC milling yakakwira uye inogona kuwana kuenderera mberi nekugadziriswa uye kuwanda-maitiro emusanganiswa kugadzirisa. Mazhinji maficha anogona kugadziriswa neamwechete clamping, achidzikisa zvakanyanya huwandu hwe clamping uye yekubatsira nguva nekuvandudza kugadzirwa kwakanaka. Uye zvakare, iyo inokurumidza feed yekumhanyisa uye yakakwira spindle kumhanya yemuchina weCNC milling inopawo vimbiso yakasimba yepamusoro-kushanda kwekugadzirisa.
Complex Shape Processing Kugona
Iine advanced CNC system uye inochinjika inofamba yekudzora, CNC milling muchina unogona kukina akasiyana-siyana-akaumbwa zvikamu, senge nzvimbo dzakakomberedzwa, maburi asina kujairika, uye spiral grooves. Kungave mukugadzira mold, kugadzira zvikamu zvemotokari, kana kugadzirwa kwemidziyo yekurapa, muchina wekugaya weCNC unogona kusangana nezvinodiwa zvekugadzirisa zvezvikamu zvakaoma.
Iine advanced CNC system uye inochinjika inofamba yekudzora, CNC milling muchina unogona kukina akasiyana-siyana-akaumbwa zvikamu, senge nzvimbo dzakakomberedzwa, maburi asina kujairika, uye spiral grooves. Kungave mukugadzira mold, kugadzira zvikamu zvemotokari, kana kugadzirwa kwemidziyo yekurapa, muchina wekugaya weCNC unogona kusangana nezvinodiwa zvekugadzirisa zvezvikamu zvakaoma.
Yakanaka Yakasiyana-siyana uye Kuchinjika
Muchina weCNC wekugaya unogona kuenderana nekugadziriswa kwezvikamu zvine zvinhu zvakasiyana, maumbirwo, uye saizi nekuchinja maturusi uye kugadzirisa chirongwa chekugadzirisa. Uku kuita kwakasiyana-siyana uye kuchinjika kunopa muchina weCNC chigayo mukana wakakura mudiki-batch uye akawanda-akasiyana kugadzirwa uye anogona kukurumidza kupindura kune shanduko mukudiwa kwemusika.
Muchina weCNC wekugaya unogona kuenderana nekugadziriswa kwezvikamu zvine zvinhu zvakasiyana, maumbirwo, uye saizi nekuchinja maturusi uye kugadzirisa chirongwa chekugadzirisa. Uku kuita kwakasiyana-siyana uye kuchinjika kunopa muchina weCNC chigayo mukana wakakura mudiki-batch uye akawanda-akasiyana kugadzirwa uye anogona kukurumidza kupindura kune shanduko mukudiwa kwemusika.
Zviri Nyore Kuziva Otomatiki Kugadzirwa
Muchina wekugaya weCNC unogona kusanganiswa nemidziyo yakadai seyekurodha uye kuburitsa michina uye marobhoti kuti aumbe otomatiki mutsara wekugadzira uye kuwana kugadzirwa kusina munhu kana kushoma. Izvi hazvingonatsiridza kugadzirwa kwakanaka chete asiwo zvinoderedza mutengo wevashandi uye zvinovandudza kugadzikana kwemhando yechigadzirwa.
Muchina wekugaya weCNC unogona kusanganiswa nemidziyo yakadai seyekurodha uye kuburitsa michina uye marobhoti kuti aumbe otomatiki mutsara wekugadzira uye kuwana kugadzirwa kusina munhu kana kushoma. Izvi hazvingonatsiridza kugadzirwa kwakanaka chete asiwo zvinoderedza mutengo wevashandi uye zvinovandudza kugadzikana kwemhando yechigadzirwa.
III. Hunhu hweiyo CNC Milling Machine Inverter
Sechinhu chakakosha cheiyo magetsi ekudzora sisitimu, iyo CNC milling muchina inverter ine zvinotevera zvinozivikanwa maitiro:
Yakakura Yakaderera-Frequency Torque uye Yakagadzikana Kubuda
Inogona kupa torque yakakwana panguva yakaderera-kumhanya kushanda kuti ive nechokwadi chekugadzikana uye kugadzirisa mhando yemuchina wemuchina panguva yekucheka-kumhanya.
High-Performance Vector Control
Inogona kuwana chaiyo kutonga kwemota, kuvandudza kushanda kwayo uye simba rekupindura kuita kwemota.
Fast Torque Dynamic Response uye Yakakwira Yakatsiga-Kumhanya Kururama
Munguva yekugadzirisa, inogona kukurumidza kupindura kune kuchinja kwemutoro uye kuchengetedza kugadzikana kwekumhanya kwemotokari, nekudaro kuve nechokwadi chekugadzirisa.
Fast Deceleration uye Kumisa Kumhanya
Inogona kupfupisa nguva yekumira yechishandiso chemuchina uye kugadzirisa hunyanzvi hwekugadzira.
Yakasimba Anti-Kupindira Mano
Inogona kushanda yakadzikama munzvimbo yakaoma yemagetsi kuti ive nechokwadi chekushanda kwakajairika kwechishandiso chemuchina.
Sechinhu chakakosha cheiyo magetsi ekudzora sisitimu, iyo CNC milling muchina inverter ine zvinotevera zvinozivikanwa maitiro:
Yakakura Yakaderera-Frequency Torque uye Yakagadzikana Kubuda
Inogona kupa torque yakakwana panguva yakaderera-kumhanya kushanda kuti ive nechokwadi chekugadzikana uye kugadzirisa mhando yemuchina wemuchina panguva yekucheka-kumhanya.
High-Performance Vector Control
Inogona kuwana chaiyo kutonga kwemota, kuvandudza kushanda kwayo uye simba rekupindura kuita kwemota.
Fast Torque Dynamic Response uye Yakakwira Yakatsiga-Kumhanya Kururama
Munguva yekugadzirisa, inogona kukurumidza kupindura kune kuchinja kwemutoro uye kuchengetedza kugadzikana kwekumhanya kwemotokari, nekudaro kuve nechokwadi chekugadzirisa.
Fast Deceleration uye Kumisa Kumhanya
Inogona kupfupisa nguva yekumira yechishandiso chemuchina uye kugadzirisa hunyanzvi hwekugadzira.
Yakasimba Anti-Kupindira Mano
Inogona kushanda yakadzikama munzvimbo yakaoma yemagetsi kuti ive nechokwadi chekushanda kwakajairika kwechishandiso chemuchina.
IV. Maitiro Equipment yeCNC Milling Machine - Fixture
Iyo gadziriso chinhu chakakosha chinoshandiswa kusungirira maworkpieces panguva yekugadziriswa kweiyo CNC milling muchina. Kune CNC milling muchina, kusarudzwa kwezvigadziriso kunoda kutariswa zvichienderana nehukuru hwebatch yezvikamu zvinogadzirwa.
Kune imwechete-chidimbu, diki-batch, uye mold kugadzirisa ine yakakura basa rekuita, chinzvimbo uye clamping kazhinji inogona kuwanikwa yakananga pamushini mudziyo unogoneka kuburikidza nekugadzirisa, uye ipapo chinzvimbo chechikamu chinotemerwa nekumisikidza kugadzirisa kurongeka system. Iyi nzira iri nyore uye inochinjika kushanda, asi iyo yekumisikidza yakaderera.
Kugadziriswa kwezvikamu zvine imwe saizi yebatch, zvigadziriso zvine chimiro chakareruka zvinogona kusarudzwa. Zvigadziriso zvakadaro zvinowanzo kuve nehunhu hwakadai sekumisikidza kwakaringana, kusungirira kwakavimbika, uye kushanda kuri nyore, izvo zvinogona kuvandudza mashandiro ekugadzirisa uye kurongeka.
Iyo gadziriso chinhu chakakosha chinoshandiswa kusungirira maworkpieces panguva yekugadziriswa kweiyo CNC milling muchina. Kune CNC milling muchina, kusarudzwa kwezvigadziriso kunoda kutariswa zvichienderana nehukuru hwebatch yezvikamu zvinogadzirwa.
Kune imwechete-chidimbu, diki-batch, uye mold kugadzirisa ine yakakura basa rekuita, chinzvimbo uye clamping kazhinji inogona kuwanikwa yakananga pamushini mudziyo unogoneka kuburikidza nekugadzirisa, uye ipapo chinzvimbo chechikamu chinotemerwa nekumisikidza kugadzirisa kurongeka system. Iyi nzira iri nyore uye inochinjika kushanda, asi iyo yekumisikidza yakaderera.
Kugadziriswa kwezvikamu zvine imwe saizi yebatch, zvigadziriso zvine chimiro chakareruka zvinogona kusarudzwa. Zvigadziriso zvakadaro zvinowanzo kuve nehunhu hwakadai sekumisikidza kwakaringana, kusungirira kwakavimbika, uye kushanda kuri nyore, izvo zvinogona kuvandudza mashandiro ekugadzirisa uye kurongeka.
Mukupedzisa, muchina weCNC chigayo, nekuita kwawo kwakanaka senge kurongeka kwepamusoro, kunyatsoita zvakanaka, kuomarara kwekugadzirisa chimiro, kuita zvakasiyana-siyana, kuchinjika, uye nekuzadzikiswa kuri nyore kwekugadzira otomatiki, inoita basa rakakosha mukugadzira kwemazuva ano. Nekuenderera mberi nekuenderera mberi uye hunyanzvi hwetekinoroji, kuita kweCNC milling muchina kucharamba kuchivandudza, kupa rutsigiro rwakasimba rwekusimudzira indasitiri yekugadzira.