Vagadziri vanogovana matanho ekudzivirira ezvakajairwa kutadza kwemuchina weCNC muchina maturusi.

Matanho eCNC Machine Tool Vagadziri Kudzivirira Zvakajairwa Mechanical Kutadza kweCNC Machine Zvishandiso.

Sechishandiso chakakosha mukugadzira kwemazuva ano, kugadzikana uye kuvimbika kwekuita kweCNC muchina maturusi kwakakosha zvakanyanya. Nekudaro, panguva yekushandiswa kwenguva refu, CNC muchina maturusi anogona kusangana nekutadza kwakasiyana kwemuchina, kukanganisa kugadzirwa kwakanaka uye kunaka kwechigadzirwa. Naizvozvo, CNC muchina maturusi ekugadzira anofanirwa kutora anobudirira ekudzivirira kuti ave nechokwadi chekushanda kwakajairika kweCNC muchina maturusi.

 

I. Kudzivirirwa kwepindle chikamu kukundikana kweCNC muchina zvishandiso
(A) Kukundikana kuratidzwa
Nekuda kwekushandiswa kweanomhanya-anotonga mota, chimiro cheiyo spindle bhokisi reCNC muchina maturusi ari nyore. Zvikamu zvikuru zvinotadzira kukundikana ndeye otomatiki chishandiso clamping meshini uye otomatiki yekumhanyisa dhizaini mukati meiyo spindle. Zvakajairwa kutadza zviitiko zvinosanganisira kusakwanisa kuburitsa chishandiso mushure mekusunga, kupisa kwespindle, uye ruzha mubhokisi re spindle.
(B) Matanho ekudzivirira

 

  1. Tool clamping kutadza kubata
    Kana chishandiso chikatadza kuburitswa mushure mekurovera, funga kugadzirisa kudzvanywa kwechishandiso kuburitsa hydraulic cylinder uye sitiroko switch mudziyo. Panguva imwecheteyo, iyo nati pane disc chitubu inogona zvakare kugadziridzwa kudzikisa chitubu compression huwandu kuti ive nechokwadi chekuti chishandiso chinogona kuburitswa zvakajairika.
  2. Spindle kupisa kubata
    Kune matambudziko ekudziya kwe spindle, tanga wachenesa bhokisi rekuruka kuti uone kuchena kwayo. Wobva watarisa uye gadzirisa huwandu hwemafuta ekuzora kuti uve nechokwadi chekuti spindle inogona kunyatsozorwa panguva yekushanda. Kana dambudziko rekupisa richiripo, iyo spindle inotakura ingangoda kutsiviwa kuti ibvise kupisa kunokonzerwa nekupfeka kupfeka.
  3. Spindle bhokisi ruzha kubata
    Kana ruzha rukaitika mubhokisi rekusona, tarisa mamiriro emagiya ari mukati mebhokisi rekusona. Kana magiya akasakara zvakanyanya kana kukuvadzwa, anofanira kugadziriswa kana kutsiviwa nenguva kuti aderedze ruzha. Panguva imwecheteyo, gara uchiita kugadzirisa pabhokisi re spindle, tarisa mamiriro ekusungirirwa kwechikamu chimwe nechimwe, uye kudzivirira ruzha runokonzerwa nekusunungura.

 

II. Kudzivirirwa kwefeed drive cheni kutadza kweCNC muchina maturusi
(A) Kukundikana kuratidzwa
Mune feed drive system yeCNC muchina maturusi, zvinhu zvakaita sebhora screw pairs, hydrostatic screw nut pairs, rolling guides, hydrostatic guides, uye epurasitiki madhiraivha anoshandiswa zvakanyanya. Kana kutadza kukaitika mucheni yedhiraivha, inonyanya kuratidzwa sekuderera kwemhando yekufamba, senge ma mechanic zvikamu zvisiri kufamba kuenda kunzvimbo yakatarwa, kukanganiswa kwekushanda, kuderera kwekumisikidza kwechokwadi, kuwedzera kwe reverse clearance, kukambaira, uye kuwedzera kwekubereka ruzha (mushure mekudhumhana).
(B) Matanho ekudzivirira

 

  1. Kuvandudza huchokwadi hwekutapurirana
    (1) Gadzirisa preload yechimwe nechimwe chekufamba kuti ubvise kubvumidzwa kwekutapurirana. Nekugadzirisa preload yekufamba pairi senge screw nut pairs uye ekutungamira masiraidhi, iyo clearance inogona kuderedzwa uye iko kutapurirana kunogona kuvandudzwa.
    (2) Misa magiya ekudzikisa mucheni yekutapurirana kupfupisa kureba kwecheni yekufambisa. Izvi zvinogona kuderedza kuunganidzwa kwezvikanganiso uye kunatsiridza kutapurirana chaiko.
    (3) Gadzirisa loose links kuti uve nechokwadi chekuti zvikamu zvese zvakabatana zvakasimba. Gara uchitarisa zvinobatanidza mucheni yekutapurirana, senge couplings uye makiyi ekubatanidza, kudzivirira kusunungura kubva pakukanganisa kutapurirana chaiko.
  2. Kuvandudza kutapurirana kuoma
    (1) Gadzirisa preload ye screw nut pairs uye zvinhu zvinotsigira. Kugadzirisa zvine musoro preload kunogona kuwedzera kuomarara kwescrew, kuderedza deformation, uye kunatsiridza kuomarara kwekutapurirana.
    (2) Sarudza zvine musoro saizi ye screw pachayo. Zvinoenderana nekuremerwa uye nemazvo zvinodiwa zvemuchina chishandiso, sarudza sikururu ine dhayamita yakakodzera uye pitch kuti uvandudze kutapurirana kuoma.
  3. Kuvandudza kufamba kwechokwadi
    Pasi pechirevo chekusangana nesimba uye kuoma kwezvikamu, kuderedza kuwanda kwezvikamu zvinofamba zvakanyanya sezvinobvira. Deredza dhayamita uye kuwanda kwezvikamu zvinotenderera kuti uderedze inertia yezvikamu zvinofamba uye kuvandudza kufamba chaiko. Semuenzaniso, shandisa matafura ekushanda uye zvingoro zvine magadzirirwo akareruka.
  4. Kutungamira kuchengetedza
    (1) Madhairekitori anotenderedza ane hanya netsvina uye anofanirwa kunge aine yakanaka yekudzivirira mudziyo kudzivirira huruva, machipisi uye kumwe kusvibiswa kupinda mugwara uye kukanganisa kushanda kwayo.
    (2) Iyo preload kusarudzwa kwemadhiraivha ekutenderera kunofanirwa kuve kwakakodzera. Yakawandisa preload ichawedzera zvakanyanya simba rekudhonza, kuwedzera mota mutoro, uye kukanganisa kufamba chaiko.
    (3) Hydrostatic madhairekitori anofanirwa kuve neseti yemafuta ekupa masisitimu ane yakanaka kusefa mhedzisiro kuti ave nechokwadi chekuumbwa kweyakagadzika firimu remafuta pane yegwaro rekutungamira uye kuvandudza kugona kwekubereka uye kufamba chaiko kwegwaro.

 

III. Kudzivirirwa kwekutadza kweiyo otomatiki chishandiso chekushandura CNC muchina maturusi
(A) Kukundikana kuratidzwa
Kutadza kwe otomatiki chenji chezvishandiso zvinonyanya kuratidzwa mukutadza kufamba kwemagazini emudziyo, kukanganisa kwakanyanya kwenzvimbo, kusagadzika kusungirirwa kwezvibatiso zvematurusi neanonyengerera, uye kukanganisa kukuru kwekufamba kwemanipulator. Muzviitiko zvakakomba, chiito chekushandura chishandiso chinogona kunamatira uye chishandiso chemuchina chinomanikidzwa kumira kushanda.
(B) Matanho ekudzivirira

 

  1. Tool magazine kufamba kutadza kubata
    (1) Kana iyo magazini yemidziyo isingakwanise kutenderera nekuda kwezvikonzero zvemakinari senge yakasununguka couplings inobatanidza mota shaft uye worm shaft kana yakanyanyisa kusimba mechanical connections, screws pane coupling inofanira kusimbiswa kuti ive nechokwadi chekubatana kwakasimba.
    (2) Kana iyo magazini yekushandisa ikasatenderera 到位, inogona kukonzerwa nekutadza kutenderera kwemota kana kukanganisa kwekutapurirana. Tarisa mamiriro ekushanda kwemota, senge voltage, ikozvino, uye kumhanya, kuti uone kana zviri zvenguva dzose. Panguva imwecheteyo, tarisa mamiriro ekupfeka ezvikamu zvekutapurirana senge magiya nemaketani, uye shandura zvakasakara zvikamu panguva yakakodzera.
    (3) Kana sleeve yemudziyo isingakwanise kusungirira chishandiso, gadzirisa sikururu paruoko rwechishandiso, dzvanya chitubu, uye simbisa pini yekusunga. Ita shuwa kuti chishandiso chakanyatso kuisirwa mune chombo sleeve uye hachizodonha panguva yekuchinja chishandiso.
    (4) Kana iyo sleeve yekushandisa isiri munzvimbo yakarurama kumusoro kana pasi, tarisa nzvimbo yeforogo kana kuiswa uye kugadziriswa kwemuganhu wekuchinja. Ita shuwa kuti forogo inokwanisa kusunda ruoko rwechishandiso kuti ufambe uchikwira nekudzika, uye chinomisikidza chinogona kunyatsoona pakamira chombo.
  2. Chishandiso chekuchinja manipulator kutadza kubata
    (1) Kana chishandiso chisina kusungirirwa zvakasimba uye chikadonha, gadzirisa clamping claw chitubu kuti uwedzere kudzvanywa kwayo kana kutsiva iyo pini yekusunga yemanipulator. Ita shuwa kuti iyo manipulator inogona kubata yakasimba chishandiso uye ichidzivirira kubva pakudonha panguva yekuchinja chishandiso.
    (2) Kana chishandiso chisingakwanisi kuburitswa mushure mekusungirirwa, gadzirisa nati kuseri kwechitubu chekuburitsa kuti uve nechokwadi chekuti mutoro mukuru haupfuure kukosha kwakayerwa. Dzivisa chishandiso kusakwanisa kuburitswa nekuda kwekunyanya kudzvanywa kwechirimo.
    (3) Kana chishandiso chikadonha panguva yekutsinhana kwechishandiso, chinogona kukonzerwa nebhokisi re spindle kusadzokera kunzvimbo yekuchinja chishandiso kana chishandiso chekuchinja poindi. Shanda iyo spindle bhokisi zvakare kuti idzokere kune chishandiso chekuchinja chinzvimbo uye gadzirisazve chishandiso chekuchinja nzvimbo kuti ive nechokwadi chechokwadi chekuchinja kwechishandiso.

 

IV. Kudzivirirwa kwekutadza kwestroke switch kune yega axis kufamba chinzvimbo cheCNC muchina maturusi
(A) Kukundikana kuratidzwa
Pamaturusi emuchina weCNC, kuitira kuti ive nechokwadi chekuvimbika kwebasa reotomatiki, nhamba huru yekuchinja kwesitiroko yekuona mafambiro anoshandiswa. Mushure mekushanda kwenguva refu, maitiro ekufamba kwezvikamu zvinofamba zvinoshanduka, uye kuvimbika kwesitiroko switch yekutsikirira michina uye hunhu hwemachinjiro ekuchinja pachawo huchave nemhedzisiro yakakura pakuita kwese kwechishandiso chemuchina.
(B) Matanho ekudzivirira
Tarisa uye udzore maswiti ekurohwa nenguva. Nguva dzose tarisa mamiriro ekushanda kwekuchinja kwesitiroko, sekuti vanogona kunyatsoona nzvimbo yezvikamu zvinofamba, uye kana pane matambudziko akadai sekusununguka kana kukanganisa. Kana sitiroko chinja ikatadza, inofanirwa kutsiviwa nenguva kuti ibvise kukanganiswa kweiyo isina kunaka switch pamushini wemuchina. Panguva imwecheteyo, kana uchiisa maswiti esitiroko, ita shuwa kuti nzvimbo dzadzo dzekuisa dzakaringana uye dzakasimba kudzivirira kutadza kunokonzerwa nekuisa zvisina kunaka.

 

V. Kudzivirira kukundikana kwekutsigira midziyo yekubatsira yeCNC machine tools
(A) Hydraulic system

 

  1. Kukundikana zviratidzo
    Mapombi anoshanduka anofanirwa kushandiswa kune hydraulic pombi kuderedza kupisa kweiyo hydraulic system. Iyo sefa yakaiswa mutangi yemafuta inofanirwa kucheneswa nguva nenguva nepeturu kana ultrasonic vibration. Kutadza kwakajairika kunonyanya kupfeka pombi yemuviri, kutsemuka, uye kukuvara kwemuchina.
  2. Kudzivirira matanho
    (1) Geza sefa nguva nenguva kuti uve nechokwadi chekuchena kwemafuta e hydraulic. Dzivirira kusvibiswa kupinda mu hydraulic system uye kukuvadza hydraulic components.
    (2) Nekutadza kwakadai sekupfeka kwepombi yemuviri, kutsemuka, uye kukuvara kwemuchina, kazhinji, kugadzirisa kukuru kana kutsiviwa kwezvikamu kunodiwa. Mukushandiswa kwezuva nezuva, teerera kune kuchengetedza kweiyo hydraulic system uye dzivirira kuwandisa kwekushanda uye kukanganisa mitoro kuti uwedzere hupenyu hwesevhisi ye hydraulic pombi.
    (B) Pneumatic system
  3. Kukundikana zviratidzo
    Mune iyo pneumatic system inoshandiswa kune chishandiso kana workpiece clamping, kuchengetedza gonhi switch, uye chip kuvhuvhuta mune spindle taper gomba, iyo yekuparadzanisa mvura uye mhepo sefa inofanirwa kudonhedzwa nguva nenguva uye kucheneswa nguva nenguva kuti ive nechokwadi chekunzwa kwezvikamu zvinofamba muzvikamu zvepneumatic. Valve musimboti kusashanda zvakanaka, kudonha kwemhepo, pneumatic chikamu kukuvara, uye kutadza kuita zvese zvinokonzerwa nekusazora mafuta. Naizvozvo, iyo inoparadzanisa mhute yemafuta inofanirwa kucheneswa nguva nenguva. Mukuwedzera, kuoma kwepneumatic system kunofanira kuongororwa nguva dzose.
  4. Kudzivirira matanho
    (1) Bvisa mvura uye uchenese chinoparadzanisa mvura uye sefa yemhepo nguva nenguva kuti uve nechokwadi chekuti mhepo inopinda mupneumatic system yakaoma uye yakachena. Dzivirira hunyoro uye tsvina kubva pakupinda pneumatic components uye kukanganisa kushanda kwavo.
    (2) Chenesa mhute yemafuta inoparadzanisa mhute nguva nenguva kuti uve nechokwadi chekuzora zvakanaka kwezvinhu zvepneumatic. Sarudza mafuta ekuzora akakodzera uye ita kuzora nekuchenesa nguva nenguva.
    (3) Gara uchitarisa kusimba kwepneumatic system uye uone uye ubate matambudziko ekudonha kwemhepo panguva yakakodzera. Tarisa mapombi ekubatanidza, zvisimbiso, mavharuvhu uye zvimwe zvikamu kuti uve nechokwadi chekusimba kweiyo pneumatic system.
    (C) Lubrication system
  5. Kukundikana zviratidzo
    Inosanganisira mafuta ekushandisa muchina magiya, magiya ekutakurisa bhora, masiruuru, nezvimwe. Sefa iri mukati mepombi yekuzora inoda kucheneswa nekutsiviwa nguva nenguva, kazhinji kamwe pagore.
  6. Kudzivirira matanho
    (1) Chenesa uye tsiva sefa mukati mepombi yekuzora nguva nenguva kuti uve nechokwadi chekuchena kwemafuta ekuzora. Dzivirira tsvina kupinda mu lubrication system uye kukuvadza lubrication components.
    (2) Zvinoenderana nebhuku rekushandisa remuchina, gara uchiita oiri uye kugadzirisa pane yega yega yekuzora chikamu. Sarudza yakakodzera mafuta ekuzora uye gadzirisa huwandu hwekuzora uye nguva yekuzora zvinoenderana nezvinodiwa zvezvikamu zvakasiyana.
    (D) Kutonhora hurongwa
  7. Kukundikana zviratidzo
    Inoita basa mukutonhodza maturusi uye workpieces uye flushing chips. Nozzle inotonhorera inofanira kucheneswa nguva dzose.
  8. Kudzivirira matanho
    (1) Chenesa muromo unotonhorera nguva nenguva kuti uve nechokwadi chekuti chinotonhodza chinogona kupfapfaidzwa zvakaenzana pamaturusi uye maturusi ebasa, uchiita basa rakanaka mukutonhodza nekutsvaira kwechip.
    (2) Tarisa kutarisisa uye kuyerera kweyero inotonhorera uye gadzirisa zvinoenderana nezvinodiwa zvekugadzirisa. Ita shuwa kuti kuita kweinotonhorera kunosangana nezvinodiwa zvekugadzirisa.
    (E) Chip kubvisa mudziyo
  9. Kukundikana zviratidzo
    Iyo chip yekubvisa mudziyo ndeyekuwedzera ine yakazvimirira mabasa, kunyanya kuve nechokwadi kufambira mberi kwakatsetseka kwe otomatiki kucheka uye kuderedza kupisa chizvarwa cheCNC muchina maturusi. Naizvozvo, mudziyo wekubvisa chip unofanirwa kukwanisa kubvisa machipisi otomatiki panguva, uye nzvimbo yayo yekuisa inofanira kunge iri padyo nepaunogona napo kunzvimbo yekucheka chishandiso.
  10. Kudzivirira matanho
    (1) Gara uchitarisa mamiriro ekushanda kweiyo chip yekubvisa mudziyo kuti uone kuti inogona kubvisa machipisi otomatiki nenguva. Chenesa machipisi mukati meiyo chip yekubvisa mudziyo kudzivirira kuvharika.
    (2) Rongedza zvinonzwisisika nzvimbo yekuisa yechipi yekubvisa mudziyo kuti iite padyo sezvinobvira kunzvimbo yekucheka chishandiso kuti uvandudze chip kubvisa kunyatsoita. Panguva imwecheteyo, ita shuwa kuti mudziyo wekubvisa chip wakaiswa zvakasimba uye hauzozununguki kana kushandura panguva yekugadzirisa.

 

VI. Mhedziso
CNC muchina maturusi ndiwo otomatiki ekugadzirisa midziyo ine komputa kutonga uye mechatronics kubatanidzwa. Kushandisa kwavo ipurojekiti yekushandisa. Kudzivirirwa kwakaringana uye kugadzirisa kunoshanda ndidzo vimbiso dzekuvandudza mashandisirwo ekushandisa kweCNC muchina maturusi. Nekutadza kwakajairika kwemuchina, kunyangwe zvichiitika zvisingaite, hazvifanirwe kufuratirwa. Vagadziri veCNC muchina maturusi vanofanira kunyatsoongorora uye kutonga zvikonzero zvekutadza, kutora matanho ekudzivirira anoshanda, uye kupfupisa nguva yekudzikira nekuda kwekutadza nepavanogona napo kufambisa kushanda kwakanaka kweCNC muchina maturusi.
Mukugadzirwa chaiko, vagadziri vanofanirwawo kusimbisa kudzidziswa kwevashandisi kuti vavandudze hunyanzvi hwavo hwekushanda uye ruzivo rwekuchengetedza. Vashandi vanofanirwa kushanda zvakanyatsoenderana nemaitiro ekushanda, kugara vachigadzirisa pamaturusi emuchina, uye kuona nenguva uye kubata njodzi dzinogona kuitika. Panguva imwecheteyo, vagadziri vanofanirwa kumisikidza yakakwana mushure mekutengesa sevhisi system, kupindura kune zvinodiwa nevatengi panguva yakakodzera, uye kupa nyanzvi yehunyanzvi rutsigiro uye masevhisi ekugadzirisa. Nenzira iyi chete ndiyo inogona kuve yakagadzikana kushanda kweCNC muchina maturusi, kugona kugadzira uye mhando yechigadzirwa kuvandudzwa, uye mipiro iitwe mukusimudzira kugadzirwa kwemazuva ano.