Nhamba yekudzora muchina mudziyo unofanirwa sei kusarudza nhamba yekudzora system?

Iyo CNC sisitimu yeCNC muchina maturusi anosanganisira CNC zvishandiso, feed drive (feed speed control unit uye servo motor), spindle drive (spindle speed control unit uye spindle motor) uye zvinoonekwa zvinhu. Izvo zviri pamusoro apa zvinofanirwa kuverengerwa pakusarudza nhamba yekudzora system. 1. Kusarudzwa kweCNC device (1) Kusarudzwa kwemhando Sarudza chigadziro chinoenderana neCNC maererano nemhando yeCNC machine tool. Kazhinji, CNC mudziyo une mhando dzekugadzirisa dzakakodzera mota, kuchera, kufinha, kugaya, kugaya, kutsika, kucheka kwemagetsi spark, nezvimwewo, uye inofanirwa kusarudzwa nenzira yakanangwa. ( 2) Sarudzo yekuita kweakasiyana manhamba ekudzora maturusi anosiyana zvakanyanya. Huwandu hwemaakisi ekudzora ekupinza ndeye single-axis, 2-axis, 3-axis, 4-axis, 5-axis, kana kunyange kupfuura gumi-axis, anopfuura makumi maviri; huwandu hwemasanhu ekubatanidza ndeye 2 kana kupfuura 3 matemo, uye iyo yakanyanya kudyisa kumhanya ndeye 10m/min, 15m/min, 24m/mi N,240m/min; resolution ndeye 0.01mm, 0.001mm, 0.0001mm. Izvi zviratidzo zvakasiyana, uye mutengo wacho wakasiyanawo. Inofanira kunge yakavakirwa pane izvo chaizvo zvinodiwa zvemuchina chishandiso. Semuyenzaniso, 2-axis kana 4-axis (double tool holder) control inosarudzwa kuitira general turning processing, uye zvinopfuura 3-axis linkage inosarudzwa pakugadzirisa zvikamu zvendege. Usatevere yazvino uye yepamusoro nhanho, iwe unofanirwa kuita sarudzo ine musoro.
图片3(3) Basa rekusarudza Iyo CNC system yeCNC muchina maturusi ane akawanda mabasa, kusanganisira akakosha mabasa - akakosha mabasa eCNC zvishandiso; mabasa ekusarudza - mabasa evashandisi kusarudza. Mamwe emabasa anosarudzwa kugadzirisa zvinhu zvakasiyana-siyana zvekugadzirisa, mamwe ndeekuvandudza kunaka kwekugadzirisa, mamwe ndeekufambisa purogiramu, uye mamwe ndeekuvandudza kushanda nekugadzirisa kushanda. Mamwe mabasa ekusarudza akakodzera, uye iwe unofanirwa kusarudza imwe yekusarudza iyi. Naizvozvo, zvinodikanwa kuti usarudze zvinoenderana nezvinodiwa zvemagadzirirwo emuchina chishandiso, usaongorora, sarudza basa mumatanho akawandisa, uye kusiya mabasa akakodzera, kuti uderedze basa reCNC muchina chishandiso uye kukonzera kurasikirwa kusingakoshi. Kune marudzi maviri eanorongeka anodzora mune yekusarudza basa: yakavakirwa-mukati uye yakazvimirira. Zvakanakisisa kusarudza muenzaniso wakavakwa, une mhando dzakasiyana. Chekutanga pane zvese, inofanirwa kusarudzwa zvichienderana nehuwandu hwekuisa uye kubuda masaini pakati peCNC mudziyo nemuchina wemuchina. Iwo mapoinzi akasarudzwa anofanirwa kunge ari mashoma anoshanda mapoinzi, uye kapu inogona kuwedzera nekuchinja kudiwa kwekutonga kuita. Chechipiri, zvinodikanwa kuenzanisa chiyero cheiyo sequential chirongwa uye sarudza iyo yekuchengetedza simba. Chiyero chechirongwa chinowedzera nekuoma kwechishandiso chemuchina, uye huwandu hwekuchengetedza hunowedzera. Inofanira kusarudzwa zvine musoro maererano nemamiriro chaiwo. Kune zvakare nguva yekugadzirisa, basa rekuraira, timer, counter, relay yemukati uye mamwe maratidziro ehunyanzvi, uye huwandu hunofanirwa kusangana nezvinodiwa zvekugadzira.
图片6( 4) Mutengo weXu Ze munyika dzakasiyana uye vagadziri veCNC zvishandiso zvinogadzira zvakasiyana siyana zvezvigadzirwa zvine misiyano mikuru mumutengo. Pahwaro hwekugutsa rudzi rwekutonga, kuita uye kusarudzwa kwebasa, tinofanira kuongorora zvizere chiyero chemutengo wekuita uye tosarudza michina yeCNC ine reshiyo yepamusoro-yemutengo kuti tideredze mitengo.(5) Pakusarudza chigadziriso chenhamba chinoenderana nezvinodiwa zvehunyanzvi, kusarudzwa kwemasevhisi ehunyanzvi kunofanirwawo kutarisisa mukurumbira wemugadziri, kana mirairo yechigadzirwa, mamwe magwaro emushandisi anogona kudzidzisa munhu uye chirongwa chekugadzirisa uye kuti munhu anogona kudzidzisa. Pane here dhipatimendi rakasarudzika rebasa rekupa zvikamu zvakasara uye masevhisi ekugadzirisa panguva kwenguva yakareba kuti aone mabhenefiti ehunyanzvi uye ehupfumi. 2. Sarudzo yekufambisa kwekudya (1) AC servo motokari inosarudzwa, nokuti ichienzaniswa neDC motokari, rotor inertia iduku, mhinduro ine simba yakanaka, simba rinobuda rakakura, kukurumidza kutenderera kwakakwirira, chimiro chiri nyore, mutengo wakaderera, uye nzvimbo yekushandiswa haina kukwana. ( 2) Sarudza iyo servo mota yeakakodzera kutsanangurwa nekunyatso kuverenga mamiriro emutoro akawedzerwa kune mota shaft. ( 3) Mugadziri wefeed drive anopa akatevedzana akazara seti ezvigadzirwa zveyekudya yekumhanyisa control unit uye servo mota, saka mushure mekunge servo mota yasarudzwa, inoenderana nekumhanyisa control unit inosarudzwa kubva kuchigadzirwa bhuku. 3. Sarudzo ye spindle drive (1) Iyo mainstream spindle mota inofarirwa, nekuti haina zvirambidzo zvekuchinja, kumhanya kukuru uye hukuru hukuru seDC spindle mota. Iyo inogara ichiita simba rekumhanyisa regulation range yakakura, ruzha rwakaderera, uye mutengo wakachipa. Parizvino, 85% yeCNC muchina maturusi anofambiswa ne AC spindles munyika. (CNC muchina chishandiso)(2) Sarudza iyo spindle mota zvinoenderana neanotevera misimboti: 1 Simba rekucheka rinoverengerwa zvinoenderana neakasiyana maturusi emuchina, uye mota yakasarudzwa inofanirwa kuita ichi chinodikanwa; 2 Zvinoenderana neinodiwa spindle kukwidziridzwa uye kudzikisira nguva, inoverengerwa kuti simba remota harifanirwe kudarika iro rakanyanya kubuda simba remota; 3 Kana iyo yekuruka ichidikanwa kutanga kazhinji uye mabhureki, mwero unofanirwa kuverengerwa. Kukosha kweavhareji yesimba haigone kudarika iyo inoenderera yakayerwa kuburitsa simba remota; ④ Kana iyo inogara iripo inodiwa kuti idzorerwe, huwandu hwesimba rekucheka rinodiwa kuti rirambe riri pamusoro pekumhanyisa kudzora uye simba rinodiwa kuti risimudze richava mukati mesimba renji iro mota inogona kupa. ( 3) Iyo spindle drive inogadzira inopa akatevedzana akazara seti ezvigadzirwa zve spindle kumhanya kudzora unit uye spindle mota, saka mushure mekunge spindle mota yasarudzwa, inoenderana spindle yekumhanyisa control unit inosarudzwa kubva pachigadzirwa bhuku. ( 4) Kana iyo spindle ichidikanwa kuti idzore kutungamira, zvinoenderana nemamiriro chaiwo emuchina chishandiso, sarudza chinzvimbo encoder kana magineti sensor kuti uone iyo spindle direction control. 4. Kusarudzwa kwezvinhu zvekuona (1) Maererano nechinzvimbo chekutonga chirongwa chenhamba yekudzora hurongwa, mutsara wekutsvaga kwechigadzirwa chemuchina unoyerwa zvakananga kana zvisina kunanga, uye mutsara kana rotary yekuona zvinhu zvinosarudzwa. Parizvino, semi-yakavharwa-loop control inoshandiswa zvakanyanya muCNC maturusi emuchina, uye rotary angle yekuyera zvinhu (rotary transformers, pulse encoder) inosarudzwa. (2) Zvinoenderana nezvinodiwa zveCNC muchina maturusi kuona kurongeka kana kumhanya, sarudza chinzvimbo kana kukurumidza kuona zvinhu (test jenareta, pulse encoder). Kazhinji kutaura, maturusi emuchina mahombe anonyanya kusangana nezvinodiwa zvekumhanya, uye yakakwirira-chaiyo, madiki uye epakati-saizi muchina maturusi anonyanya kusangana nekurongeka. Kugadziriswa kwechinhu chakasarudzwa chekuona kazhinji kurongeka kwehukuru hwepamusoro kupfuura kurongeka kwekugadzirisa. (3) Parizvino, iyo inonyanya kushandiswa yekuona chinhu cheCNC muchina maturusi (horizontal boring uye milling muchina) ndeye photoelectric pulse encoder, iyo inosarudza pulse encoder yeanoenderana mataurirwo zvinoenderana nebhora screw pitch yemuchina weCNC chishandiso, kufamba kushoma kweiyo CNC system, iyo yekuraira magnification uye magnification. ( 4) Pakusarudza chinhu chekuona, inofanirwa kuverengerwa kuti iyo nhamba yekudzora mudziyo ine inoenderana interface yedunhu.