"Dziviriro dzeCNC Machining Centers muMold Processing"
Sechishandiso chakakosha chekugadzirisa mold, iko kurongeka uye kuita kweCNC machining Center kunobata zvakananga kunaka kwehumburu. Kuti ugadzirise zvigadzirwa zvakanaka zvirinani, kana uchishandisa CNC machining Center yekugadzira mold, zvinotevera zvinhu zvinoda kucherechedzwa.
I. Kusarudzwa kwechishandiso uye kushandiswa
Paunenge uchishandisa bhora-yekupedzisira milling cutter kune chigayo chakakombama nzvimbo:
Iko kumhanya kwekucheka kumucheto kwebhora-kuguma kwekucheka kwekucheka kwakaderera zvikuru. Paunenge uchishandisa bhora-yekupedzisira cutter kukuya nzvimbo yakati sandara yakakomberedzwa perpendicular kune yakagadzirwa nemichina, kunaka kwepamusoro kwakachekwa nemuromo webhora-kupera kwekucheka hakuna kunaka. Naizvozvo, iyo spindle kumhanya kunofanirwa kukwidziridzwa zvakakodzera kuti ivandudze kucheka kunyatsoita uye pamusoro pemhando.
Dzivisa kucheka nechokushandisa tipi, icho chinogona kuderedza kupfeka kwechishandiso uye kugadzirisa machining iko.
Flat cylindrical milling cutter:
Kune yakadzika cylindrical milling cutter ine buri repakati pameso ekupedzisira, mupendero wekupedzisira haupfuuri nepakati. Pakugaya nzvimbo dzakakomberedzwa, haifanire kupihwa chikafu chakamira pasi sechibhorani. Kunze kwekunge buri rekugayo rikaboorwa pachine nguva, mucheki weguyo unotyoka.
Kune yakafuratira cylindrical milling cutter isina buri repakati pameso ekupedzisira uye ine mipendero yakabatana uye ichipfuura nepakati, inogona kudyirwa yakatwasuka ichidzika. Nekudaro, nekuda kweiyo diki blade angle uye yakakura axial simba, inofanirwa kudzivirirwa zvakanyanya sezvinobvira. Nzira yakanaka ndeyekudyisa obliquely pasi. Mushure mekusvika pahumwe hudzamu, shandisa mupendero wepadivi kune kucheka kwakachinjika.
Pakugaya groove nzvimbo, maburi ekugadzira anogona kudhiriwa pachine nguva yekudyisa chishandiso.
Kunyangwe mhedzisiro ye vertical tool yekudyisa ne ball-end milling cutter iri nani pane iyo ine flat-end milling cutter, nekuda kweaxial yakawandisa simba uye pesvedzero pakucheka mhedzisiro, iyi nzira yekudyisa chishandiso inonyanya kusashandiswa.
Paunenge uchishandisa bhora-yekupedzisira milling cutter kune chigayo chakakombama nzvimbo:
Iko kumhanya kwekucheka kumucheto kwebhora-kuguma kwekucheka kwekucheka kwakaderera zvikuru. Paunenge uchishandisa bhora-yekupedzisira cutter kukuya nzvimbo yakati sandara yakakomberedzwa perpendicular kune yakagadzirwa nemichina, kunaka kwepamusoro kwakachekwa nemuromo webhora-kupera kwekucheka hakuna kunaka. Naizvozvo, iyo spindle kumhanya kunofanirwa kukwidziridzwa zvakakodzera kuti ivandudze kucheka kunyatsoita uye pamusoro pemhando.
Dzivisa kucheka nechokushandisa tipi, icho chinogona kuderedza kupfeka kwechishandiso uye kugadzirisa machining iko.
Flat cylindrical milling cutter:
Kune yakadzika cylindrical milling cutter ine buri repakati pameso ekupedzisira, mupendero wekupedzisira haupfuuri nepakati. Pakugaya nzvimbo dzakakomberedzwa, haifanire kupihwa chikafu chakamira pasi sechibhorani. Kunze kwekunge buri rekugayo rikaboorwa pachine nguva, mucheki weguyo unotyoka.
Kune yakafuratira cylindrical milling cutter isina buri repakati pameso ekupedzisira uye ine mipendero yakabatana uye ichipfuura nepakati, inogona kudyirwa yakatwasuka ichidzika. Nekudaro, nekuda kweiyo diki blade angle uye yakakura axial simba, inofanirwa kudzivirirwa zvakanyanya sezvinobvira. Nzira yakanaka ndeyekudyisa obliquely pasi. Mushure mekusvika pahumwe hudzamu, shandisa mupendero wepadivi kune kucheka kwakachinjika.
Pakugaya groove nzvimbo, maburi ekugadzira anogona kudhiriwa pachine nguva yekudyisa chishandiso.
Kunyangwe mhedzisiro ye vertical tool yekudyisa ne ball-end milling cutter iri nani pane iyo ine flat-end milling cutter, nekuda kweaxial yakawandisa simba uye pesvedzero pakucheka mhedzisiro, iyi nzira yekudyisa chishandiso inonyanya kusashandiswa.
II. Kuchengetedza panguva yekugadzirisa
Kuongorora kwezvinhu:
Kana zvigayo zvakakomberedzwa pamusoro pezvikamu, kana zviitiko zvakadai sekushaya kupisa kwekupisa, kutsemuka, uye chimiro chisina kuenzana chechikamu chinowanikwa, kugadzirisa kunofanirwa kumiswa nenguva. Izvi zvinokanganisa zvinogona kutungamira mukukuvadzwa kwechishandiso, kuderedzwa kwehunyanzvi hwekugadzira, uye kunyange zvakaraswa zvigadzirwa panguva yekugadzirisa. Kumisa kugadzirisa munguva kunogona kudzivirira kutambisa maawa ekushanda uye zvinhu.
Pre-start inspection:
Kusati kwatanga kwega ega kugaya, kuongororwa kwakakodzera kunofanirwa kuitwa pamuchina chishandiso, chigadziriso, uye chishandiso. Tarisa uone kana akasiyana ma paramita emuchina chishandiso akajairwa, senge spindle kumhanya, chiyero chekudyisa, muripo wehurefu hwechishandiso, nezvimwe; tarisa kana iyo clamping simba rekugadzirisa rakakwana uye kana richizokanganisa machining kurongeka; tarisa kupfeka kwechishandiso uye kana chishandiso chinoda kutsiviwa. Aya maongororo anogona kuve nechokwadi kufambira mberi kwakatsetseka kwemaitiro ekugadzirisa uye kugadzirisa machining kunyatsoita uye kushanda zvakanaka.
Kugadzirisa mvumo yekufambisa:
Pakugaya mhango ye mold, mvumo yekuisa inofanirwa kuve yakanyatso hunyanzvi maererano nekushata kwenzvimbo yakashongedzwa. Kune zvikamu zvinonyanya kunetsa kugaya, kana kushata kwechiso chemuchina chakashata, mari yakawanda yekufambisa inofanirwa kusiiwa nenzira kwayo kuitira kuti iyo inodiwa yemhando yepamusoro iwanikwe mune inotevera mafaera maitiro. Kune zvikamu zvinogadzirwa zviri nyore senge nzvimbo dzakati sandara uye groove-yekurudyi, kukosha kwehukukutu hwenzvimbo yakashongedzwa kunofanirwa kudzikiswa zvakanyanya sezvinobvira, uye basa rekufambisa rinofanira kudzikiswa kuti risakanganise iko kurongeka kwegomba nekuda kwenzvimbo hombe.
Kuongorora kwezvinhu:
Kana zvigayo zvakakomberedzwa pamusoro pezvikamu, kana zviitiko zvakadai sekushaya kupisa kwekupisa, kutsemuka, uye chimiro chisina kuenzana chechikamu chinowanikwa, kugadzirisa kunofanirwa kumiswa nenguva. Izvi zvinokanganisa zvinogona kutungamira mukukuvadzwa kwechishandiso, kuderedzwa kwehunyanzvi hwekugadzira, uye kunyange zvakaraswa zvigadzirwa panguva yekugadzirisa. Kumisa kugadzirisa munguva kunogona kudzivirira kutambisa maawa ekushanda uye zvinhu.
Pre-start inspection:
Kusati kwatanga kwega ega kugaya, kuongororwa kwakakodzera kunofanirwa kuitwa pamuchina chishandiso, chigadziriso, uye chishandiso. Tarisa uone kana akasiyana ma paramita emuchina chishandiso akajairwa, senge spindle kumhanya, chiyero chekudyisa, muripo wehurefu hwechishandiso, nezvimwe; tarisa kana iyo clamping simba rekugadzirisa rakakwana uye kana richizokanganisa machining kurongeka; tarisa kupfeka kwechishandiso uye kana chishandiso chinoda kutsiviwa. Aya maongororo anogona kuve nechokwadi kufambira mberi kwakatsetseka kwemaitiro ekugadzirisa uye kugadzirisa machining kunyatsoita uye kushanda zvakanaka.
Kugadzirisa mvumo yekufambisa:
Pakugaya mhango ye mold, mvumo yekuisa inofanirwa kuve yakanyatso hunyanzvi maererano nekushata kwenzvimbo yakashongedzwa. Kune zvikamu zvinonyanya kunetsa kugaya, kana kushata kwechiso chemuchina chakashata, mari yakawanda yekufambisa inofanirwa kusiiwa nenzira kwayo kuitira kuti iyo inodiwa yemhando yepamusoro iwanikwe mune inotevera mafaera maitiro. Kune zvikamu zvinogadzirwa zviri nyore senge nzvimbo dzakati sandara uye groove-yekurudyi, kukosha kwehukukutu hwenzvimbo yakashongedzwa kunofanirwa kudzikiswa zvakanyanya sezvinobvira, uye basa rekufambisa rinofanira kudzikiswa kuti risakanganise iko kurongeka kwegomba nekuda kwenzvimbo hombe.
III. Matanho ekuvandudza machining kururama
Gadzirisa zvirongwa:
Kuronga kunonzwisisika kunogona kuvandudza machining kunyatsoita uye kushanda zvakanaka. Paunenge uchigadzira, zvinoenderana nechimiro uye saizi ye mold, sarudza yakakodzera maturusi nzira uye yekucheka ma parameter. Semuenzaniso, kune yakaoma yakakombama nzvimbo, nzira dzakaita senge contour line machining uye spiral machining dzinogona kushandiswa kudzikisa chishandiso chisingaiti kufamba uye kugadzirisa machining. Panguva imwecheteyo, kucheka maparamendi akadai sespindle kumhanya, chiyero chekudya, uye kudzika kwekucheka kunofanirwa kuiswa zvine mutsindo kuti ive nechokwadi chekuti machining mhando uye hupenyu hwechishandiso.
Turusi muripo:
Turusi muripo inzira yakakosha yekuvandudza machining kurongeka. Munguva yekugadzirisa, nekuda kwekupfeka kwechishandiso uye kutsiva, saizi yekugadzira ichachinja. Kuburikidza nechishandiso chemuripo webasa, radius uye kureba kwechishandiso chinogona kugadziridzwa nenguva kuti ive nechokwadi cheiyo machining saizi. Panguva imwecheteyo, muripo wezvishandiso unogona zvakare kushandiswa kutsiva zvikanganiso zvemuchina chishandiso uye kugadzirisa iko iko kwemuchina.
Kuonekwa kwechokwadi:
Panguva yekugadzirisa, mold inofanira kuongororwa kuti yakarurama nguva dzose. Kucherekedza kunogona kuitwa uchishandisa michina yakaita senge matatu-inoronga zvekuyeresa zviridzwa uye mapurojekita kuona saizi, chimiro, uye chinzvimbo chechokwadi che mold. Kuburikidza nekuona, matambudziko mukugadzirisa maitiro anogona kuwanikwa munguva, uye matanho anowirirana anogona kutorwa kuti agadziriswe kuti ave nechokwadi chekugadzira machining.
Gadzirisa zvirongwa:
Kuronga kunonzwisisika kunogona kuvandudza machining kunyatsoita uye kushanda zvakanaka. Paunenge uchigadzira, zvinoenderana nechimiro uye saizi ye mold, sarudza yakakodzera maturusi nzira uye yekucheka ma parameter. Semuenzaniso, kune yakaoma yakakombama nzvimbo, nzira dzakaita senge contour line machining uye spiral machining dzinogona kushandiswa kudzikisa chishandiso chisingaiti kufamba uye kugadzirisa machining. Panguva imwecheteyo, kucheka maparamendi akadai sespindle kumhanya, chiyero chekudya, uye kudzika kwekucheka kunofanirwa kuiswa zvine mutsindo kuti ive nechokwadi chekuti machining mhando uye hupenyu hwechishandiso.
Turusi muripo:
Turusi muripo inzira yakakosha yekuvandudza machining kurongeka. Munguva yekugadzirisa, nekuda kwekupfeka kwechishandiso uye kutsiva, saizi yekugadzira ichachinja. Kuburikidza nechishandiso chemuripo webasa, radius uye kureba kwechishandiso chinogona kugadziridzwa nenguva kuti ive nechokwadi cheiyo machining saizi. Panguva imwecheteyo, muripo wezvishandiso unogona zvakare kushandiswa kutsiva zvikanganiso zvemuchina chishandiso uye kugadzirisa iko iko kwemuchina.
Kuonekwa kwechokwadi:
Panguva yekugadzirisa, mold inofanira kuongororwa kuti yakarurama nguva dzose. Kucherekedza kunogona kuitwa uchishandisa michina yakaita senge matatu-inoronga zvekuyeresa zviridzwa uye mapurojekita kuona saizi, chimiro, uye chinzvimbo chechokwadi che mold. Kuburikidza nekuona, matambudziko mukugadzirisa maitiro anogona kuwanikwa munguva, uye matanho anowirirana anogona kutorwa kuti agadziriswe kuti ave nechokwadi chekugadzira machining.
IV. Chengetedzo mashandiro ekuchengetedza
Kudzidziswa kwevashandisi:
Vashandi veCNC machining nzvimbo vanofanirwa kudzidziswa hunyanzvi uye kujairana nemaitiro ekushanda uye kuchengetedzwa kwekuchengetedza kwemuchina chishandiso. Zvemukati zvekudzidziswa zvinosanganisira chimiro, kuita, nzira dzekushanda, hunyanzvi hwekuronga, uye maitiro ekuchengetedza echishandiso chemuchina. Vashandi chete vakapasa kudzidziswa uye vakapasa ongororo vanogona kushanda iyo CNC machining Center.
Zvidziviriro zvekuchengetedza:
CNC machining nzvimbo dzinofanirwa kunge dzakashongedzerwa nemidziyo yekudzivirira yakakwana senge magonhi ekudzivirira, nhovo, uye mabhatani ekumisa emergency. Paunenge uchishanda muchina chishandiso, mushandisi anofanirwa kushandisa chengetedzo yekudzivirira nemazvo kudzivirira tsaona dzekuchengetedza.
Kuisa Tool uye kutsiva:
Pakuisa uye kutsiva maturusi, simba remuchina wekushandisa rinofanirwa kutanga radzimwa uye kuona kuti chishandiso chakaiswa zvakasimba. Paunenge uchiisa zvishandiso, zvakakosha maturusi wrenches anofanirwa kushandiswa. Regedza kushandisa maturusi akaita sesando kurova chishandiso kudzivirira kukuvadza chishandiso uye muchina wekushandisa spindle.
Kuchengetedza kuchengetedza panguva yekugadzirisa maitiro:
Panguva yekugadzirisa, mushandisi anofanirwa kunyatso tarisa mamiriro ekushanda emuchina chishandiso. Kana chero mamiriro asina kujairika awanikwa, muchina unofanirwa kumiswa kuti uongororwe nekukasira. Panguva imwecheteyo, dzivisa kubata chishandiso uye workpiece panguva yekugadzirisa kudzivirira njodzi dzekuchengetedza.
Kudzidziswa kwevashandisi:
Vashandi veCNC machining nzvimbo vanofanirwa kudzidziswa hunyanzvi uye kujairana nemaitiro ekushanda uye kuchengetedzwa kwekuchengetedza kwemuchina chishandiso. Zvemukati zvekudzidziswa zvinosanganisira chimiro, kuita, nzira dzekushanda, hunyanzvi hwekuronga, uye maitiro ekuchengetedza echishandiso chemuchina. Vashandi chete vakapasa kudzidziswa uye vakapasa ongororo vanogona kushanda iyo CNC machining Center.
Zvidziviriro zvekuchengetedza:
CNC machining nzvimbo dzinofanirwa kunge dzakashongedzerwa nemidziyo yekudzivirira yakakwana senge magonhi ekudzivirira, nhovo, uye mabhatani ekumisa emergency. Paunenge uchishanda muchina chishandiso, mushandisi anofanirwa kushandisa chengetedzo yekudzivirira nemazvo kudzivirira tsaona dzekuchengetedza.
Kuisa Tool uye kutsiva:
Pakuisa uye kutsiva maturusi, simba remuchina wekushandisa rinofanirwa kutanga radzimwa uye kuona kuti chishandiso chakaiswa zvakasimba. Paunenge uchiisa zvishandiso, zvakakosha maturusi wrenches anofanirwa kushandiswa. Regedza kushandisa maturusi akaita sesando kurova chishandiso kudzivirira kukuvadza chishandiso uye muchina wekushandisa spindle.
Kuchengetedza kuchengetedza panguva yekugadzirisa maitiro:
Panguva yekugadzirisa, mushandisi anofanirwa kunyatso tarisa mamiriro ekushanda emuchina chishandiso. Kana chero mamiriro asina kujairika awanikwa, muchina unofanirwa kumiswa kuti uongororwe nekukasira. Panguva imwecheteyo, dzivisa kubata chishandiso uye workpiece panguva yekugadzirisa kudzivirira njodzi dzekuchengetedza.
Mukupedzisa, kana uchishandisa CNC machining centre yekugadzira mold, kutarisisa kunofanirwa kubhadharwa kusarudzo yezvishandiso uye kushandiswa, kungwarira panguva yekugadziriswa, matanho ekuvandudza machining kurongeka, uye kuchengetedza mashandiro ekuchengetedza. Chete nekunyatso kutevedzera maitiro ekushanda kunogona kuita machining mhando uye kuchengetedzeka kuvimbiswa uye kugona kwekugadzira kunovandudzwa.