Unoziva here kuti ndezvipi zvikamu izvo disc - type tool magazine yeCNC machining center ine?

Disc-Type Tool Magazine yeCNC Machining Centers: Mamiriro, Zvishandiso, uye Nzira dzeKushandura-Tool.

I. Nhanganyaya
Mumunda weCNC machining nzvimbo, iyo magazini yezvishandiso chinhu chakakosha chinobata zvakananga mashandiro emuchina uye otomatiki level. Pakati pavo, iyo disc-type tool magazine inoshandiswa zvakanyanya nekuda kwekunaka kwayo kwakasiyana. Kunzwisisa zvikamu, mamiriro ekushandiswa, uye nzira dzekushandura-maturusi emagazini yemhando yedhisiki yakakosha zvikuru kunzwisisa kwakadzama kwemitemo yekushanda yeCNC machining centers uye kuvandudzwa kwemhando yekugadzira.

 

II. Mhedziso yeMarudzi eMagazini eChishandiso muCNC Machining Centers
Magazini emidziyo muCNC machining nzvimbo anogona kuiswa mumhando dzakasiyana siyana zvichienderana nemhando dzawo. Iyo disc-type tool magazine ndeimwe yemhando dzakawanda uye dzinoshandiswa zvakanyanya. Magazini yedhisiki yemhando yedhisiki inozivikanwawo sechiturusi-ruwoko mhando yechishandiso magazini kana manipulator tool magazine. Kunze kweiyo disc-type tool magazine, mamwe marudzi emagazini emidziyo anosiyana muchimiro uye nemisimboti yekushanda. Semuyenzaniso, amburera-rudzi rwechishandiso magazini imhando yakajairika, asi pane misiyano mukumhanyisa-kuchinja-shanduko uye zvimwe zvinhu zvichienzaniswa nedhisiki-mhando yechishandiso magazini.

 

III. Zvikamu zveDisc-Type Tool Magazine

 

(A) Tool Disk Zvikamu
Zvishandiso zvedhisiki zvikamu ndezvimwe zvezvikamu zvakakosha zvemagazini yemhando yedhisiki uye zvinoshandiswa kuchengetedza maturusi ekucheka. Kune chaiwo maturusi slots pane mudziyo dhisiki. Dhizaini yeaya anotsvedza anogona kuve nechokwadi chekuti maturusi ekucheka akaiswa zvakatsiga mudhisiki rekushandisa, uye ukuru uye kurongeka kweiyo slots kunoenderana nekutsanangurwa kwemidziyo yekucheka inoshandiswa. Panyaya yekugadzira, iyo dhisiki yedhisiki inoda kuve nesimba rakakwana uye kuomarara kutsungirira huremu hwekucheka maturusi uye centrifugal simba rinogadzirwa panguva yekumhanya-mhanya kutenderera. Zvichakadaro, kurapwa kwepamusoro kwechishandiso disk kunokosha zvakare. Kazhinji, kupfeka-resistant uye anti-rust nzira dzekurapa dzinogamuchirwa kuwedzera hupenyu hwebasa redhisiki rekushandisa.

 

(B) Bearings
Bearings vanoita basa rakakosha rekutsigira mumagazini yedhisiki yemhando yechishandiso. Vanogona kuchengeta zvinhu zvakadai sedhisiki disk uye shaft yakagadzikana panguva yekutenderera. High-precision bearings inogona kuderedza friction uye vibration panguva yekutenderera, kuvandudza kushanda nemazvo uye kugadzikana kwebhuku rekushandisa. Zvinoenderana nekuremerwa uye kutenderera kwekumhanyisa zvinodiwa zvemagazini yekushandisa, mhando dzakasiyana uye zvirevo zvemabheri, senge roller bearings uye mabhora ebhora, achasarudzwa. Aya mabearings anofanirwa kuve nekugona kutakura mitoro yakanaka, kutenderera chaiko, uye kusimba.

 

(C) Kutakura Sleeves
Kutakura maoko anoshandiswa kuisa mabheya uye kupa nzvimbo yakagadzikana yekuisa kwavari. Vanogona kuchengetedza mabheya kubva pakusvibiswa nekusvibiswa kwekunze uye kuvimbisa nzvimbo yakarurama uye concentricity yemabheya mushure mekuiswa. Zvinhu zvezvipfeko zvekutakura zvinowanzosarudzwa kubva kune zvigadzirwa zvesimbi zvine simba rakati uye kusagadzikana kwekupfeka, uye machina ekugadzirisa mabheji ane simba rinokosha pakushanda kwemaitiro emabhengi uye kushanda kwemagazini yose yezvishandiso.

 

(D) Mugodhi
Iyo shaft chinhu chakakosha chinobatanidza mudziyo dhisiki uye zvikamu zvesimba senge mota. Iyo inotumira torque yemota kugonesa chishandiso disk kutenderera. Dhizaini ye shaft inoda kufunga nezve simba rayo uye kusimba kuti ive nechokwadi chekuti hapana deformation inoitika panguva yekufambiswa kwemagetsi. Zvichakadaro, zvikamu zvekubatanidza pakati pe shaft uye zvimwe zvikamu zvinoda kuva nekukodzera kwakanaka, zvakadai sekukodzera nemabheya, kuderedza kuzununguka uye kurasikirwa kwesimba panguva yekutenderera. Mune mamwe epamusoro-ekupedzisira disc-mhando chishandiso magazini, shaft inogona kutora yakakosha zvinhu uye machining maitiro kuti asangane nepamusoro pekuita zvinodiwa.

 

(E) Kavha yeBhokisi
Chivharo chebhokisi chinonyanya kuita basa mukudzivirira zvikamu zvemukati zvemagazini yekushandisa. Inogona kudzivirira huruva, machipisi, uye zvimwe zvitsvina kupinda mukati mechishandiso magazini uye zvichikanganisa kushanda kwayo kwakajairika. Iyo dhizaini yevhavha yebhokisi inowanzoda kufunga nezvekuisa chisimbiso uye nyore disassembly kuti ifambise kuchengetedza uye kuongororwa kwemukati meiyo magazini yekushandisa. Pamusoro pezvo, chimiro chebutiro rebhokisi rinodawo kufunga nezvekubatana pamwe nekuonekwa uye nzvimbo yekuisa yemagazini yese yekushandisa.

 

(F) Dhonza Pini
Dhonza mapini anoita basa rakakosha mukuchinja-chinja kwechishandiso chemagazini yekushandisa. Iwo anoshandiswa kuburitsa kana kuisa maturusi ekucheka kubva kana kupinda mukati meiyo slots yedhisiki rekushandisa panguva dzakatarwa. Kufamba kwemapini ekudhonzera kunoda kunyatsodzorwa, uye dhizaini uye kurongeka kwekugadzira kunobata zvakananga kurongeka uye kuvimbika kwechishandiso chekuchinja. Dhonza mapini anowanzo shanda mukubatana nezvimwe zvinhu zvekutapurirana kuti uone kuiswa uye kuburitsa mashandiro ekucheka maturusi kuburikidza nemakanika zvimiro.

 

(G) Kukiya Diski
The kukiya dhisiki rinoshandiswa kukiya mudziyo dhisiki kana mudziyo magazini isiri kushanda kana mune chaiyo mamiriro kudzivirira mudziyo dhisiki kubva kutenderera netsaona. Inogona kuvimbisa nzvimbo yakagadzikana yekucheka maturusi mumagazini yekushandisa uye kudzivirira chishandiso chinzvimbo kutsauka kunokonzerwa nekuzununguka kwechishandiso dhisiki panguva yekugadzira machining. Nheyo yekushanda yedhisiki yekuvhara inowanzoonekwa kuburikidza nekubatana pakati pemakina ekuvhara michina uye mudziyo dhisiki kana shaft.

 

(H) Motokari
Iyo mota ndiyo inopa simba redhisiki-mhando chishandiso magazini. Inopa torque yekutenderera kwechishandiso dhisiki, ichigonesa iyo magazini yekushandisa kuona kusarudzwa kwechishandiso uye mashandiro ekuchinja-turusi. Zvinoenderana nezvinodiwa zvemagadzirirwo emagazini yekushandisa, simba rakakodzera uye kutenderera kumhanya mota ichasarudzwa. Mune dzimwe nzvimbo dzepamusoro-soro dzekugadzira machining, mota inogona kunge yakashongedzerwa neyekumhanyisa kudzora uye kudzora masisitimu kuti ione yakanyatso kutenderera yekumhanyisa kudzora kwechishandiso dhisiki uye kusangana nezvinodiwa zveakasiyana machining maitiro ekuchinja-chinjo kumhanya.

 

(I) Geneva Wheel
Iyo Geneva vhiri dhizaini ine yakakosha kushanda mukunongedza uye nekumisikidza kweiyo disc-type tool magazine. Inogona kuita kuti dhisiki redhisiki ritenderere chaizvo zvinoenderana neyakafanotemerwa kona, nekudaro ichinyatsomira kune inodiwa chishandiso chinzvimbo. Dhizaini uye kurongeka kwekugadzira vhiri reGeneva kune zvakakosha pakumisikidzwa kwechishandiso chemagazini yekushandisa. Kuburikidza nekushandira pamwe nezvinhu zvemagetsi senge mota, inogona kuona inoshanda uye nemazvo ekusarudza maturusi mabasa.

 

(J) Bhokisi Muviri
Bhokisi rebhokisi ndiro chimiro chakakosha chinotora uye chinotsigira zvimwe zvikamu zvemagazini yezvishandiso. Inopa nzvimbo dzekuisa uye dziviriro yezvikamu zvakaita semabhengi, shafts, uye madhisiki emidziyo. Dhizaini yebhokisi rebhokisi inoda kufunga nezvesimba rose uye kusimba kumirisana nemasimba akasiyana panguva yekushanda kwechishandiso magazini. Zvichakadaro, nzvimbo yemukati marongerwo ebhokisi rebhokisi inofanira kuva inonzwisisika kuitira kuti kugadzika nekugadzirisa kwechikamu chimwe nechimwe, uye nyaya dzakadai sekupisa kupisa dzinofanira kutariswa kuti dzirege kukanganisa kushanda kwemagazini yezvishandiso nekuda kwekukwira kwekushisa kwakanyanya panguva yekushanda kwenguva refu.

 

(K) Sensor Switch
Sensor switches inoshandiswa mudisc-type tool magazine kuona ruzivo rwakadai sechinzvimbo chekucheka maturusi uye kona yekutenderera yedhisiki rekushandisa. Kuburikidza neaya masensa switch, iyo yekudzora sisitimu yenzvimbo yekugadzira inogona kunyatso-nguva kunzwisisa mamiriro echishandiso magazini uye kunyatso kudzora maitiro ekuchinja-chishandiso. Semuyenzaniso, chishandiso-mu-nzvimbo sensor inogona kuve nechokwadi cheiyo nzvimbo yekucheka turusi kana ichinge yaiswa mukati meiyo slot yechishandiso dhisiki kana spindle, uye chishandiso disk kutenderera angle sensor inobatsira kunyatso kudzora indexing uye kumira kwechishandiso dhisiki kuve nechokwadi kufambira mberi kwakatsetseka kwechishandiso chekuchinja-shanduko.

 

IV. Zvishandiso zveDisc-Type Tool Magazine muMachining Centers

 

(A) Kuziva Otomatiki Tool-Kuchinja Basa
Mushure mekunge iyo disc-type tool magazine yakagadziridzwa munzvimbo yekugadzira, inogona kuona otomatiki chishandiso chinoshanduka, chinova chimwe chezvinonyanya kukosha maapplication. Munguva yekugadzira machining, kana mudziyo wekucheka uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchi . Iyi otomatiki chishandiso-kuchinja basa inovandudza zvakanyanya kuenderera uye kugona kwemuchina uye inoderedza kuderera panguva yekugadzira machining.

 

(B) Kuvandudza Machining Efficiency uye Precision
Sezvo iyo disc-type chishandiso magazini ichigona kuona otomatiki chishandiso ichichinja, iyo workpiece inogona kupedzisa akawanda maitirwo akadai sekugaya, kufinha, kudhiraivha, kudzoreredza, uye kubaya pasi pemamiriro ekurovera kumwe. Imwe clamping inodzivirira zvikanganiso zvekumisikidza zvinogona kuitika panguva yakawandisa yekudzvanya maitiro, nekudaro ichivandudza zvakanyanya iko machining. Zvichakadaro, iyo yekumhanyisa chishandiso-kuchinja kumhanya inoita kuti machining maitiro awedzere compact, kuderedza nguva yekubatsira uye kugadzirisa iyo yakazara machining kunyatsoita. Mukugadzirisa kwezvikamu zvakaoma, mukana uyu unonyanya kuoneka uye unogona kunyatsopfupisa kutenderera kwekugadzira uye kugadzirisa kushanda kwekugadzira.

 

(C) Kusangana Nezvinodiwa zveMazhinji Machining Process Zvinodiwa
Iyo disc-type tool magazine inogona kugarisa marudzi akasiyana-siyana uye zvirevo zvekucheka maturusi, ayo anogona kusangana nezvinodiwa zveakasiyana machining maitiro. Ingave iri hombe-dhayamita milling cutter inodiwa pakuita rough machining kana diki-diameter drill bit, reamer, etc. inodiwa pakupedzisa kugadzira, zvese zvinogona kuchengetwa mumagazini yematurusi. Izvi zvinoita kuti machining centre haifaniri kugara ichishandura magazini yezvishandiso kana kuti kushandura maturusi ekucheka paunenge uchitarisana nemabasa akasiyana-siyana ekugadzira, kuwedzera kuvandudza kushanduka uye kugadziriswa kwekugadzira.

 

V. Tool-Kushandura Nzira yeDisc-Type Tool Magazine
Chishandiso-chichinje cheiyo disc-type tool magazine inzira yakaoma uye yakananga inopedzwa nemushandisi. Kana iyo yekudzora sisitimu yenzvimbo yekugadzira machining inoburitsa chirairo chekushandura-chishandiso, manipulator anotanga kufamba. Inotanga panguva imwe chete kubata chigadziro chekucheka chiri kushandiswa pachirungu uye chekucheka chakasarudzwa mumagazini yezvishandiso, uye zvino inotenderera 180 °. Uku kutenderera kwekufamba kunoda kutonga kwepamusoro-soro kuve nechokwadi kugadzikana uye nzvimbo yakarurama yezvigadzirwa zvekucheka panguva yekutenderera.
Mushure mokunge kutenderera kwapera, manipulator anonyatsoisa chigadziro chekucheka chakatorwa kubva kune spindle kusvika panzvimbo inopindirana yemagazini yezvishandiso, uye panguva imwechete inoisa chigadziro chekucheka chakatorwa kubva mumagazini yezvishandiso pane chirungiso. Munguva iyi, zvinhu zvakaita sekudhonza mapini uye sensor switch inoshanda mukubatana kuti ive nechokwadi chekuisa uye kudhirowa kwemidziyo yekucheka. Pakupedzisira, manipulator inodzokera kune yakabva, uye iyo yose yekushandura-shanduro nzira inopedzwa. Kubatsira kweiyi nzira yekushandura-shanduko iri mukukurumidza kwayo-kushandura-kuchinja-kumhanya uye yakakwirira yakarurama, iyo inogona kusangana nezvinodiwa zvemazuva ano machining machining ekugadzirisa uye kwakanyatsojeka machining.

 

VI. Mafambiro Ekuvandudza uye Tekinoroji Magadzirirwo eDisc-Type Tool Magazine

 

(A) Kuvandudza Tool-Kushandura Speed ​​uye Precision
Nekuenderera mberi kwekuvandudza tekinoroji yemuchina, zvinodikanwa zvakakwirira zvinoiswa pamberi pechishandiso chekushandura kukurumidza uye kurongeka kweiyo disc-type tool magazine. Remangwana disc-mhando yemhando yemagazini anogona kutora yakawedzera dhiraivha matekinoroji, yakakwirira-chaiyo yekufambisa zvinhu, uye inonzwisisika sensor switch kuti iwedzere kudzikisa-kuchinja-chishandiso nguva uye kunatsiridza maturusi ekumisikidza nemazvo, nekudaro achivandudza iyo yakazara machining kunyatsoita uye mhando yenzvimbo yemachining.

 

(B) Kuwedzera Tool Capacity
Mune mamwe mabasa akaoma ekugadzira, mamwe marudzi uye huwandu hwematurusi ekucheka anodiwa. Naizvozvo, iyo disc-mhando chishandiso magazini ine maitiro ekuvandudza kune kuwedzera chishandiso kugona. Izvi zvinogona kusanganisira kugadzirwa kwechigadzirwa chedhisiki dhisiki, yakawanda compact component marongero, uye kushandiswa kwakaringana kwenzvimbo yese yemagazini yemidziyo kuti igamuchire mamwe maturusi ekucheka pasina kuwedzera huwandu hwemagazini yekushandisa zvakanyanya.

 

(C) Kuwedzera Hungwaru uye otomatiki Dhigirii
Future disc-type tool magazines ichave yakanyatsobatanidzwa nekutonga system ye machining centre kuti iwane yakakwirira yehungwaru uye automation. Semuenzaniso, iyo magazini yekushandisa inogona kutarisa mamiriro ekupfeka ekucheka maturusi munguva chaiyo kuburikidza nemasensa uye kudyisa ruzivo kudzoreredza system. Iyo yekudzora sisitimu inongogadzirisa machining paramita kana kukurumidza kuchinja maturusi ekucheka zvinoenderana nekupfeka dhigirii rekucheka maturusi. Zvichakadaro, kuongororwa kwemhosho uye yekutanga yambiro yemagazini yezvishandiso ichave yakanyanya kukwana, iyo inogona kuwana panguva iyo matambudziko anogona kuitika uye kuderedza kuderera kunokonzerwa nekukanganisa kwemagazini emidziyo.

 

(D) Yakadzika Kubatanidzwa neMachining Maitiro
Iko kuvandudzwa kweiyo disc-type tool magazine ichabhadhara zvakanyanya kubatanidzwa kwakadzika nemachining maitiro. Semuenzaniso, kune zvakasiyana-siyana zvekugadzirisa zvinhu (zvakadai sesimbi, zvinhu zvinosanganiswa, nezvimwewo) uye zvakasiyana-siyana machining maumbirwo (akadai semakomba akakomberedzwa, maburi, nezvimwewo), kusarudzwa kwezvishandiso uye nzira dzekushandura-maturusi emagazini yezvishandiso zvichava zvakangwara. Kuburikidza nekusanganiswa nemachining process kuronga software, iyo magazini yezvishandiso inokwanisa kusarudza otomatiki maturusi akakodzera ekucheka uye chishandiso-chinoshandura kurongeka kuvandudza machining mhando uye kugona.

 

VII. Mhedziso
Sechikamu chakakosha cheCNC machining nzvimbo, iyo disc-mhando chishandiso magazini ine yakaoma uye yakanyatso dhizaini inotaridza kuita kwayo kwakanakisa panguva yekugadzira machining. Kubva pamidziyo yedhisiki yedhisiki kuenda kune akasiyana ekudzora uye ekutapurirana zvikamu, chimwe nechimwe chikamu chinoita basa rinokosha. Iko kushandiswa kwakakura kweiyo disc-type tool magazine haingogadzirisi chete chiyero che otomatiki uye hunyanzvi hwekugadzira machining centre, asi zvakare inovimbisa iyo machining kurongeka kuburikidza nechaiyo-chishandiso chekuchinja nzira. Nekuenderera mberi kwekusimudzira indasitiri yekugadzira, iyo disiki-mhando chishandiso magazini ichine mukana mukuru muhunyanzvi hwekuvandudza tekinoroji uye kuvandudzwa kwekuita uye icharamba ichikura kusvika pakuve nekukurumidza, kwakaringana, uye kungwara, kuunza kurerukirwa uye kukosha kune CNC machining indasitiri.