"Tsanangudzo Yakadzama yeNzira Dzakakosha dzeKukanganisa Kuongorora kweCNC Machine Zvishandiso"
Sechishandiso chakakosha mukugadzira kwemazuva ano, kushanda kwakanaka uye kwakaringana kweCNC muchina maturusi kwakakosha pakugadzira. Nekudaro, panguva yekushandiswa, kukanganisa kwakasiyana kunogona kuitika muCNC muchina maturusi, zvichikanganisa kufambira mberi kwekugadzira uye mhando yechigadzirwa. Naizvozvo, kugona nzira dzinoshanda dzekuongorora kukanganisa kwakakosha zvikuru pakugadzirisa uye kugadzirisa kweCNC muchina maturusi. Iyi inotevera sumo yakadzama kune dzakakosha nzira dzekuongorora kukanganisa kweCNC muchina maturusi.
I. Nzira yeOngororo Yakajairika
Iyo yakajairwa yekuongorora nzira ndiyo nzira yekutanga yekukanganisa kuongororwa kweCNC muchina maturusi. Nekuita ongororo yenguva dzose pamichina, magetsi, uye hydraulic zvikamu zvemuchina chishandiso, chikonzero chekukanganisa chinogona kutariswa.
Tarisa magadzirirwo emagetsi
Voltage: Ita shuwa kuti magetsi emagetsi emagetsi anosangana nezvinodiwa zveCNC muchina chishandiso. Yakanyanya kukwira kana yakaderera voltage inogona kukonzera kukanganisa muchina chishandiso, sekukuvadza kwezvinhu zvemagetsi uye kusagadzikana kweiyo control system.
Frequency: Iyo frequency yemagetsi emagetsi inodawo kusangana nezvinodiwa zvemuchina chishandiso. Yakasiyana CNC muchina maturusi anogona kuva akasiyana zvinodiwa frequency, kazhinji 50Hz kana 60Hz.
Kutevedzana kwechikamu: Kutevedzana kwechikamu chemagetsi matatu-chikamu chinofanirwa kuve chakarurama; zvikasadaro, zvinogona kuita kuti mota idzokere kumashure kana kutadza kutanga.
Kugona: Kugona kwemagetsi kunofanirwa kukwana kuzadzisa zvinodiwa nemagetsi eCNC muchina chishandiso. Kana simba rekupa simba risina kukwana, rinogona kukonzera kudonha kwevoltage, mota yakawandisa uye mamwe matambudziko.
Tarisa mamiriro ekubatanidza
Izvo zvinongedzo zveCNC servo drive, spindle drive, mota, yekuisa / yekubuda masiginecha inofanirwa kuve yakarurama uye yakavimbika. Tarisa kuti mapulagi ekubatanidza akasununguka here kana kuti haana kubatwa zvakanaka, uye kuti tambo dzakakuvadzwa here kana kuti dzakapfupika.
Kuve nechokwadi chekurongeka kwekubatanidza kwakakosha kune yakajairika mashandiro emuchina chishandiso. Kubatana kusiri iko kunogona kutungamirira kune zvikanganiso zvekufambisa kwemasaini uye mota kunze kwekutonga.
Tarisa mabhodhi edunhu akadhindwa
Iwo akadhindwa edunhu mabhodhi mumidziyo yakaita seCNC servo drive inofanirwa kuisirwa zvakasimba, uye hapafanirwe kuve nekusununguka pane plug-in zvikamu. Mabhodhi edunhu akadhindwa akasununguka anogona kutungamira mukukanganiswa kwechiratidzo uye kukanganisa kwemagetsi.
Kugara uchitarisa mamiriro ekuiswa kweakadhindwa edunhu mabhodhi uye kutsvaga nekugadzirisa matambudziko nenguva kunogona kudzivirira kuitika kwekukanganisa.
Tarisa kuseta materminals uye potentiometers
Tarisa uone kana zvigadziriso uye zvigadziriso zvemasetting terminals uye potentiometers eCNC servo drive, spindle drive uye zvimwe zvikamu ndizvo. Zvisizvo zvigadziriso zvinogona kutungamira mukudzikira kwechishandiso chemuchina uye kudzikisira iko kurongeka kwemuchina.
Paunenge uchigadzira zvigadziriso uye zvigadziriso, zvinofanirwa kuitwa zvichinyatsoenderana neyemuchina chishandiso chekushandisa bhuku kuti ive nechokwadi chechokwadi cheparamita.
Tarisa hydraulic, pneumatic, uye lubrication zvikamu
Tarisa uone kana kudzvanywa kweoiri, mhepo, nezvimwe zve hydraulic, pneumatic, uye lubrication zvikamu zvinosangana nezvinodiwa zvemuchina chishandiso. Kudzvinyirirwa kwemafuta kusina kufanira uye kudzvinyirirwa kwemhepo kunogona kutungamira mukusagadzikana kwechishandiso chemuchina uye kuderedzwa kwechokwadi.
Kugara uchiongorora nekuchengetedza hydraulic, pneumatic, uye lubrication masisitimu kuti ive nechokwadi chekuti kushanda kwavo kwakajairika kunogona kuwedzera hupenyu hwesevhisi yemuchina chishandiso.
Tarisa zvikamu zvemagetsi uye zvikamu zvemagetsi
Tarisa uone kana paine kukuvadza kuri pachena kune zvikamu zvemagetsi uye ma mechanical parts. Semuenzaniso, kupisa kana kuputika kwezvinhu zvemagetsi, kupfeka uye deformation yemechani zvikamu, nezvimwe.
Kune zvikamu zvakakanganisika, zvinofanirwa kuchinjwa munguva kuti zvidzivise kuwedzera kwezvikanganiso.
Iyo yakajairwa yekuongorora nzira ndiyo nzira yekutanga yekukanganisa kuongororwa kweCNC muchina maturusi. Nekuita ongororo yenguva dzose pamichina, magetsi, uye hydraulic zvikamu zvemuchina chishandiso, chikonzero chekukanganisa chinogona kutariswa.
Tarisa magadzirirwo emagetsi
Voltage: Ita shuwa kuti magetsi emagetsi emagetsi anosangana nezvinodiwa zveCNC muchina chishandiso. Yakanyanya kukwira kana yakaderera voltage inogona kukonzera kukanganisa muchina chishandiso, sekukuvadza kwezvinhu zvemagetsi uye kusagadzikana kweiyo control system.
Frequency: Iyo frequency yemagetsi emagetsi inodawo kusangana nezvinodiwa zvemuchina chishandiso. Yakasiyana CNC muchina maturusi anogona kuva akasiyana zvinodiwa frequency, kazhinji 50Hz kana 60Hz.
Kutevedzana kwechikamu: Kutevedzana kwechikamu chemagetsi matatu-chikamu chinofanirwa kuve chakarurama; zvikasadaro, zvinogona kuita kuti mota idzokere kumashure kana kutadza kutanga.
Kugona: Kugona kwemagetsi kunofanirwa kukwana kuzadzisa zvinodiwa nemagetsi eCNC muchina chishandiso. Kana simba rekupa simba risina kukwana, rinogona kukonzera kudonha kwevoltage, mota yakawandisa uye mamwe matambudziko.
Tarisa mamiriro ekubatanidza
Izvo zvinongedzo zveCNC servo drive, spindle drive, mota, yekuisa / yekubuda masiginecha inofanirwa kuve yakarurama uye yakavimbika. Tarisa kuti mapulagi ekubatanidza akasununguka here kana kuti haana kubatwa zvakanaka, uye kuti tambo dzakakuvadzwa here kana kuti dzakapfupika.
Kuve nechokwadi chekurongeka kwekubatanidza kwakakosha kune yakajairika mashandiro emuchina chishandiso. Kubatana kusiri iko kunogona kutungamirira kune zvikanganiso zvekufambisa kwemasaini uye mota kunze kwekutonga.
Tarisa mabhodhi edunhu akadhindwa
Iwo akadhindwa edunhu mabhodhi mumidziyo yakaita seCNC servo drive inofanirwa kuisirwa zvakasimba, uye hapafanirwe kuve nekusununguka pane plug-in zvikamu. Mabhodhi edunhu akadhindwa akasununguka anogona kutungamira mukukanganiswa kwechiratidzo uye kukanganisa kwemagetsi.
Kugara uchitarisa mamiriro ekuiswa kweakadhindwa edunhu mabhodhi uye kutsvaga nekugadzirisa matambudziko nenguva kunogona kudzivirira kuitika kwekukanganisa.
Tarisa kuseta materminals uye potentiometers
Tarisa uone kana zvigadziriso uye zvigadziriso zvemasetting terminals uye potentiometers eCNC servo drive, spindle drive uye zvimwe zvikamu ndizvo. Zvisizvo zvigadziriso zvinogona kutungamira mukudzikira kwechishandiso chemuchina uye kudzikisira iko kurongeka kwemuchina.
Paunenge uchigadzira zvigadziriso uye zvigadziriso, zvinofanirwa kuitwa zvichinyatsoenderana neyemuchina chishandiso chekushandisa bhuku kuti ive nechokwadi chechokwadi cheparamita.
Tarisa hydraulic, pneumatic, uye lubrication zvikamu
Tarisa uone kana kudzvanywa kweoiri, mhepo, nezvimwe zve hydraulic, pneumatic, uye lubrication zvikamu zvinosangana nezvinodiwa zvemuchina chishandiso. Kudzvinyirirwa kwemafuta kusina kufanira uye kudzvinyirirwa kwemhepo kunogona kutungamira mukusagadzikana kwechishandiso chemuchina uye kuderedzwa kwechokwadi.
Kugara uchiongorora nekuchengetedza hydraulic, pneumatic, uye lubrication masisitimu kuti ive nechokwadi chekuti kushanda kwavo kwakajairika kunogona kuwedzera hupenyu hwesevhisi yemuchina chishandiso.
Tarisa zvikamu zvemagetsi uye zvikamu zvemagetsi
Tarisa uone kana paine kukuvadza kuri pachena kune zvikamu zvemagetsi uye ma mechanical parts. Semuenzaniso, kupisa kana kuputika kwezvinhu zvemagetsi, kupfeka uye deformation yemechani zvikamu, nezvimwe.
Kune zvikamu zvakakanganisika, zvinofanirwa kuchinjwa munguva kuti zvidzivise kuwedzera kwezvikanganiso.
II. Action Analysis Method
Nzira yekuongorora maitiro inzira yekuona zvidimbu zvisina kunaka nezviito zvisina kunaka uye kutsvaga chinokonzera kukanganisa nekucherechedza uye kutarisa zviito chaizvo zvemuchina.
Kukanganisa kuongororwa kwe hydraulic uye pneumatic control zvikamu
Zvikamu zvinodzorwa ne hydraulic uye pneumatic masisitimu senge otomatiki chishandiso chekuchinja, chinjana chinogoneka chishandiso, chigadziriso uye mudziyo wekutapurirana unogona kuona chikonzero chekukanganisa kuburikidza nekuita kuongororwa.
Cherechedza kana zviito zvezvigadziri izvi zviri nyore uye zvakarurama, uye kana kune manzwi asina kujairika, kudengenyeka, nezvimwewo. Kana zviito zvisina kunaka zvikawanikwa, kumanikidzwa, kuyerera, mavharuvhu uye zvimwe zvikamu zve hydraulic uye pneumatic systems zvinogona kuongororwa zvakare kuti zvione nzvimbo chaiyo yekukanganisa.
Matanho echiito chekuongorora
Chekutanga, tarisa kuita kwese kwechishandiso chemuchina kuona kana paine zviri pachena zvisirizvo.
Zvadaro, nokuda kwezvikamu zvakakanganisika, zvishoma nezvishoma dzikisa huwandu hwekuongorora uye cherechedza zviito zvechikamu chimwe nechimwe.
Pakupedzisira, nekuongorora zvikonzero zvezviito zvisina kunaka, tsvaga chikonzero chekukanganisa.
Nzira yekuongorora maitiro inzira yekuona zvidimbu zvisina kunaka nezviito zvisina kunaka uye kutsvaga chinokonzera kukanganisa nekucherechedza uye kutarisa zviito chaizvo zvemuchina.
Kukanganisa kuongororwa kwe hydraulic uye pneumatic control zvikamu
Zvikamu zvinodzorwa ne hydraulic uye pneumatic masisitimu senge otomatiki chishandiso chekuchinja, chinjana chinogoneka chishandiso, chigadziriso uye mudziyo wekutapurirana unogona kuona chikonzero chekukanganisa kuburikidza nekuita kuongororwa.
Cherechedza kana zviito zvezvigadziri izvi zviri nyore uye zvakarurama, uye kana kune manzwi asina kujairika, kudengenyeka, nezvimwewo. Kana zviito zvisina kunaka zvikawanikwa, kumanikidzwa, kuyerera, mavharuvhu uye zvimwe zvikamu zve hydraulic uye pneumatic systems zvinogona kuongororwa zvakare kuti zvione nzvimbo chaiyo yekukanganisa.
Matanho echiito chekuongorora
Chekutanga, tarisa kuita kwese kwechishandiso chemuchina kuona kana paine zviri pachena zvisirizvo.
Zvadaro, nokuda kwezvikamu zvakakanganisika, zvishoma nezvishoma dzikisa huwandu hwekuongorora uye cherechedza zviito zvechikamu chimwe nechimwe.
Pakupedzisira, nekuongorora zvikonzero zvezviito zvisina kunaka, tsvaga chikonzero chekukanganisa.
III. State Analysis Method
Iyo nyika yekuongorora nzira inzira yekuona chikonzero chekukanganisa nekutarisa mamiriro ekushanda ezvinoita zvinhu. Ndiyo inonyanya kushandiswa mukugadzirisa CNC muchina maturusi.
Monitoring of main parameters
Mune azvino CNC masisitimu, iwo makuru ma paramita ezvikamu zvakaita se servo feed system, spindle drive system, uye simba module inogona kuwonekwa zvine simba uye statically.
Aya maparameter anosanganisira kuisa / kubuda kwemagetsi, kupinza / kubuda ikozvino, kupiwa / chaiyo kukurumidza, mamiriro chaiwo emutoro panzvimbo, nezvimwewo. Nekutarisa izvi zvigadziro, mamiriro ekushanda emuchina anogona kunzwisiswa, uye kukanganisa kunogona kuwanikwa munguva.
Kuongororwa kwezviratidzo zvemukati
Yese masaini ekuisa / kubuda eiyo CNC system, kusanganisira mamiriro emukati relays, nguva, nezvimwewo, inogona zvakare kutariswa kuburikidza neiyo diagnostic paramita yeCNC system.
Kuongorora mamiriro ezviratidzo zvemukati zvinogona kubatsira kuona nzvimbo chaiyo yekukanganisa. Semuenzaniso, kana relay isingashande nemazvo, rimwe basa rinogona kusaitika.
Zvakanakira nzira yekuongorora nyika
Iyo nzira yekuongorora nyika inogona kukurumidza kuwana chikonzero chekukanganisa kunoenderana nemamiriro emukati mehurongwa pasina zviridzwa uye midziyo.
Vashandi vekuchengetedza vanofanira kunge vane hunyanzvi munzira yekuongorora nyika kuitira kuti vagone kukurumidza uye kutonga zvakarurama chikonzero chekukanganisa kana kukanganisa kukaitika.
Iyo nyika yekuongorora nzira inzira yekuona chikonzero chekukanganisa nekutarisa mamiriro ekushanda ezvinoita zvinhu. Ndiyo inonyanya kushandiswa mukugadzirisa CNC muchina maturusi.
Monitoring of main parameters
Mune azvino CNC masisitimu, iwo makuru ma paramita ezvikamu zvakaita se servo feed system, spindle drive system, uye simba module inogona kuwonekwa zvine simba uye statically.
Aya maparameter anosanganisira kuisa / kubuda kwemagetsi, kupinza / kubuda ikozvino, kupiwa / chaiyo kukurumidza, mamiriro chaiwo emutoro panzvimbo, nezvimwewo. Nekutarisa izvi zvigadziro, mamiriro ekushanda emuchina anogona kunzwisiswa, uye kukanganisa kunogona kuwanikwa munguva.
Kuongororwa kwezviratidzo zvemukati
Yese masaini ekuisa / kubuda eiyo CNC system, kusanganisira mamiriro emukati relays, nguva, nezvimwewo, inogona zvakare kutariswa kuburikidza neiyo diagnostic paramita yeCNC system.
Kuongorora mamiriro ezviratidzo zvemukati zvinogona kubatsira kuona nzvimbo chaiyo yekukanganisa. Semuenzaniso, kana relay isingashande nemazvo, rimwe basa rinogona kusaitika.
Zvakanakira nzira yekuongorora nyika
Iyo nzira yekuongorora nyika inogona kukurumidza kuwana chikonzero chekukanganisa kunoenderana nemamiriro emukati mehurongwa pasina zviridzwa uye midziyo.
Vashandi vekuchengetedza vanofanira kunge vane hunyanzvi munzira yekuongorora nyika kuitira kuti vagone kukurumidza uye kutonga zvakarurama chikonzero chekukanganisa kana kukanganisa kukaitika.
IV. Operation uye Programming Analysis Method
Iyo yekushanda uye chirongwa chekuongorora nzira inzira yekusimbisa chikonzero chekukanganisa nekuita mamwe maoparesheni akakosha kana kuunganidza yakakosha bvunzo chirongwa zvikamu.
Kuonekwa kwezviito nemabasa
Ziva zviito uye mabasa nenzira dzakadai sekuita nemaoko nhanho imwe-yekuita otomatiki chishandiso shanduko uye otomatiki worktable kuchinjanisa zviito, uye kuita mirairo yekugadzirisa ine basa rimwechete.
Izvi zvinogona kubatsira kuona nzvimbo chaiyo uye chikonzero chekukanganisa. Semuyenzaniso, kana otomatiki chishandiso chekuchinja chikasashanda nemazvo, chishandiso chekuchinja chiito chinogona kuitwa nemaoko nhanho nhanho kutarisa kuti idambudziko remagetsi kana remagetsi.
Kuongorora kurongeka kwechirongwa chekugadzira
Kuongorora kurongeka kwekuumbwa kwechirongwa zvakare chinhu chakakosha chekushanda uye chirongwa chekuongorora nzira. Kuunganidzwa kwechirongwa kusiri iko kunogona kukonzera kukanganisa kwakasiyana muchina chishandiso, senge isiriyo machining zviyero uye kukuvara kwechishandiso.
Nekutarisa girama uye logic yechirongwa, zvikanganiso muchirongwa zvinogona kuwanikwa uye kugadziriswa nenguva.
Iyo yekushanda uye chirongwa chekuongorora nzira inzira yekusimbisa chikonzero chekukanganisa nekuita mamwe maoparesheni akakosha kana kuunganidza yakakosha bvunzo chirongwa zvikamu.
Kuonekwa kwezviito nemabasa
Ziva zviito uye mabasa nenzira dzakadai sekuita nemaoko nhanho imwe-yekuita otomatiki chishandiso shanduko uye otomatiki worktable kuchinjanisa zviito, uye kuita mirairo yekugadzirisa ine basa rimwechete.
Izvi zvinogona kubatsira kuona nzvimbo chaiyo uye chikonzero chekukanganisa. Semuyenzaniso, kana otomatiki chishandiso chekuchinja chikasashanda nemazvo, chishandiso chekuchinja chiito chinogona kuitwa nemaoko nhanho nhanho kutarisa kuti idambudziko remagetsi kana remagetsi.
Kuongorora kurongeka kwechirongwa chekugadzira
Kuongorora kurongeka kwekuumbwa kwechirongwa zvakare chinhu chakakosha chekushanda uye chirongwa chekuongorora nzira. Kuunganidzwa kwechirongwa kusiri iko kunogona kukonzera kukanganisa kwakasiyana muchina chishandiso, senge isiriyo machining zviyero uye kukuvara kwechishandiso.
Nekutarisa girama uye logic yechirongwa, zvikanganiso muchirongwa zvinogona kuwanikwa uye kugadziriswa nenguva.
V. System Self-Diagnosis Method
Iyo yekuzviongorora yega yeCNC system inzira yekuongorora iyo inoshandisa iyo system yemukati yekuzviongorora chirongwa kana yakakosha diagnostic software kuita kuzviongorora uye kuyedza pane kiyi Hardware uye kutonga software mukati mehurongwa.
Simba-pakuzviongorora
Simba-pa-self-diagnosis ndiyo nzira yekuongorora inoitwa yega neCNC system mushure mekunge muchina wabatidzwa.
Simba-pa-self-diagnosis inonyanya kutarisa kana hardware yegadziriro yegadziriro yakajairika, yakadai seCPU, chiyeuchidzo, I / O interface, nezvimwewo. Kana kukanganisa kwehardware kunowanikwa, hurongwa hucharatidza kodhi yemhosva inoenderana kuitira kuti vashandi vekugadzirisa vanogona kugadzirisa dambudziko.
Online monitoring
Kutarisa pamhepo ndiyo maitiro ayo CNC system inotarisisa makiyi ma paramita munguva chaiyo panguva yekushanda kwemuchina chishandiso.
Kutarisisa pamhepo kunogona kuona mamiriro asina kujairika mukushanda kwechishandiso chemuchina nenguva, senge mota yakawandisa, tembiricha yakawandisa, uye yakanyanyisa kutsauka kwenzvimbo. Pakangoonekwa kusarongeka, sisitimu inoburitsa alarm yekuyeuchidza vashandi vekuchengetedza kuigadzirisa.
Offline test
Kuyedzwa kunze kweinternet ndiyo nzira yekuyedza yeCNC system uchishandisa yakakosha diagnostic software kana chishandiso chemuchina chavharwa.
Kuongorora pasina Indaneti kunogona kunyatsoona hardware uye software yegadziriro, kusanganisira CPU performance test, memory test, communication interface test, etc. Kuburikidza nekuedza pasina Indaneti, zvimwe zvikanganiso zvisingakwanisi kuonekwa musimba-pakuzviongorora uye kuongorora paIndaneti zvinogona kuwanikwa.
Iyo yekuzviongorora yega yeCNC system inzira yekuongorora iyo inoshandisa iyo system yemukati yekuzviongorora chirongwa kana yakakosha diagnostic software kuita kuzviongorora uye kuyedza pane kiyi Hardware uye kutonga software mukati mehurongwa.
Simba-pakuzviongorora
Simba-pa-self-diagnosis ndiyo nzira yekuongorora inoitwa yega neCNC system mushure mekunge muchina wabatidzwa.
Simba-pa-self-diagnosis inonyanya kutarisa kana hardware yegadziriro yegadziriro yakajairika, yakadai seCPU, chiyeuchidzo, I / O interface, nezvimwewo. Kana kukanganisa kwehardware kunowanikwa, hurongwa hucharatidza kodhi yemhosva inoenderana kuitira kuti vashandi vekugadzirisa vanogona kugadzirisa dambudziko.
Online monitoring
Kutarisa pamhepo ndiyo maitiro ayo CNC system inotarisisa makiyi ma paramita munguva chaiyo panguva yekushanda kwemuchina chishandiso.
Kutarisisa pamhepo kunogona kuona mamiriro asina kujairika mukushanda kwechishandiso chemuchina nenguva, senge mota yakawandisa, tembiricha yakawandisa, uye yakanyanyisa kutsauka kwenzvimbo. Pakangoonekwa kusarongeka, sisitimu inoburitsa alarm yekuyeuchidza vashandi vekuchengetedza kuigadzirisa.
Offline test
Kuyedzwa kunze kweinternet ndiyo nzira yekuyedza yeCNC system uchishandisa yakakosha diagnostic software kana chishandiso chemuchina chavharwa.
Kuongorora pasina Indaneti kunogona kunyatsoona hardware uye software yegadziriro, kusanganisira CPU performance test, memory test, communication interface test, etc. Kuburikidza nekuedza pasina Indaneti, zvimwe zvikanganiso zvisingakwanisi kuonekwa musimba-pakuzviongorora uye kuongorora paIndaneti zvinogona kuwanikwa.
Mukupedzisa, nzira dzekutanga dzekuongorora kukanganisa kweCNC muchina maturusi dzinosanganisira yakajairwa nzira yekuongorora, maitiro ekuongorora maitiro, mamiriro ekuongorora nzira, mashandiro uye chirongwa chekuongorora nzira, uye system yekuzviongorora nzira. Muchiitiko chaicho chekugadzirisa, vashandi vekuchengetedza vanofanirwa kushandisa zvizere nzira idzi zvichienderana nemamiriro ezvinhu kuti vakurumidze uye nemazvo kutonga chikonzero chekukanganisa, kubvisa kukanganisa, uye kuve nechokwadi chekushanda kwakajairika kweCNC muchina chishandiso. Panguva imwecheteyo, kugara uchichengetedza uye kushandira CNC muchina chishandiso kunogona zvakare kudzikisa zvinobudirira kuitika kwekukanganisa uye kuwedzera hupenyu hwesevhisi yemuchina wemuchina.