Ongororo Yakadzama Yechishandiso Kumisa Nzira muCNC Machining Centers
Munyika yekunyatsogadzira machining muCNC machining nzvimbo, iko kurongeka kwezvishandiso kwakafanana nedombo rekona rechivako, ichinyatso tarisa iko iko kwekugadzira uye kunaka kweyekupedzisira workpiece. Nzira dzinowanzo shandiswa dzematurusi ekucheresa nekutepa nzvimbo uye CNC machining nzvimbo dzinonyanya kusanganisira kuseta maturusi nemudziyo wekuseta mudziyo, otomatiki maturusi kuseta, uye kuseta maturusi nekucheka kwekuyedza. Pakati pazvo, kuseta maturusi nekucheka kwekuyedza kwave kushoma kugamuchirwa nekuda kwekugumira kwayo, nepo otomatiki maturusi kuseta uye maturusi ekushandisa ane mudziyo wekugadzirisa chishandiso chave chikuru nekuda kwezvakanaka zvavo.
I. Automatic Tool Setting Method: Musanganiswa Wakakwana weKunyanya Kururamisa uye Kubudirira Kwepamusoro
Otomatiki maturusi kuseta inotsamira pane yepamusoro chishandiso chekuona sisitimu yakashongedzerwa muCNC machining Center. Iyi sisitimu yakafanana ne "tenzi weyeyero yezvishandiso", inokwanisa kuyera nemazvo kureba kwechishandiso chega chega mune imwe neimwe nzira yekubatanidza nenzira yakarongeka panguva yenguva dzose yekushanda kwemuchina. Inoshandisa advanced tekinoroji nzira dzakadai seyepamusoro-chaiyo laser sensors uye infrared detectors. Kana chishandiso chasvika panzvimbo yekuona, aya masensa anonzwisa tsitsi anogona kukurumidza kutora zvinyowani uye chinzvimbo ruzivo rwechishandiso uye nekukasira kuendesa kune yakangwara yekudzora sisitimu yemuchina. Iyo yakaoma uye chaiyo algorithms preset muhurongwa hwekutonga inobva yaitwa pakarepo, sezvakangoita nyanzvi yemasvomhu inopedza kuverenga kwakaoma nekukasira, nekukurumidza uye nemazvo kuwana kukosha kwekutsauka pakati pechinzvimbo chaicho uye chinzvimbo chetioreti chechishandiso. Pakarepo mushure mezvo, chishandiso chemuchina chinogadzirisa otomatiki uye nemazvo maparamendi emuripo wechishandiso zvinoenderana nemhedzisiro iyi yekuverenga, ichigonesa chishandiso kuti chinyatso kugadzika munzvimbo yakanaka muiyo workpiece coordination system sekunge inotungamirwa neruoko rusingaoneki asi rwakanyatsorongeka.
Zvakanakira nzira iyi yekumisikidza zvishandiso zvakakosha. Chishandiso chayo chekumisikidza chaiyo chinogona kutorwa semabiko emicron-level kana kunyange yakakwira chaiyo. Sezvo ichibvisa zvachose kupindira kwezvinhu zvinozviisa pasi sekudedera kwemaoko uye zvikanganiso zvekuona izvo zvisingadzivisike mukugadzirisa kwechishandiso chekushandisa, kukanganisa kwekumisikidza kwechishandiso kunoderedzwa. Semuyenzaniso, mukugadzira zvinhu zvemhando yepamusoro-soro mundima yeaerospace, otomatiki maturusi kuseta anogona kuve nechokwadi chekuti kana uchigadzira nzvimbo dzakakombama dzakakombama senge turbine blades, kukanganisa kwekumisikidza kunodzorwa mukati mechikamu chidiki, nekudaro kuve nechokwadi chechokwadi uye pamusoro pemhando yemablades uye kugonesa kushanda kwakadzikama kweinjini yemhepo.
Panguva imwecheteyo, otomatiki chishandiso kuseta inoitawo zvakanakisa maererano nekubudirira. Iyo yese yekuona uye kugadzirisa maitiro yakafanana neyepamusoro-inomhanya inomhanyisa muchina, unofamba zvakanaka uye uchitora nguva shoma. Kuenzaniswa neyechinyakare chishandiso kuseta nekucheka kwekuyedza, yayo yekumisikidza nguva inogona kupfupikiswa nekakati wandei kana kunyange gumi nemaviri enguva. Mukugadzirwa kwakawanda kwezvinhu zvakaita semabhuraki einjini yemotokari, inoshanda otomatiki chishandiso inogona kuderedza zvakanyanya kudzika kwechishandiso chemuchina uye nekunatsiridza zvakanyanya mashandiro ekugadzira, kusangana nezvinodiwa zvakasimba zveindasitiri yemotokari kukurumidza kugadzirwa uye kupihwa nenguva.
Nekudaro, iyo otomatiki chishandiso kuseta system haina kukwana. Mutengo waro wemidziyo wakakwira, segomo rekudyara mari, rinotadzisa mazhinji mabhizinesi madiki. Kubva pakutenga, kuiswa kune gare gare kugadzirisa uye kukwidziridzwa kwehurongwa, huwandu hukuru hwekutsigirwa kwemari hunodiwa. Zvakare, iyo otomatiki dhizaini yekumisikidza system ine zvakati wandei zvinodiwa padanho rehunyanzvi uye kugona kugadzirisa kwevanoshanda. Vashandi vanofanirwa kuve nekunzwisisa kwakadzama kweiyo sisitimu yekushanda, zvigadziriso zveparameter, uye nzira dzekugadzirisa zvikanganiso zvakajairika, izvo pasina mubvunzo zvinounza dambudziko mukurimwa kwetarenda uye kuchengetwa kwemabhizinesi.
II. Tool Setting neTool Presetting Device: Iyo Mainstream Sarudzo yekuve Economical and Inoshanda.
Kugadzika kwechishandiso nechishandiso chekumisikidza chishandiso chinotora chinzvimbo chakakosha mumunda wekumisikidza chishandiso muCNC machining nzvimbo. Runako rwayo rukuru rwuri muchiyero chakakwana pakati pehupfumi nekuita. Chishandiso chekumisikidza chishandiso chinogona kupatsanurwa kuita mu-muchina chishandiso chekumisikidza mudziyo uye yekunze-ye-muchina yekuseta mudziyo, imwe neimwe iine hunhu hwayo uye pamwe chete kuchengetedza iyo chaiyo yekumisikidza chishandiso muCNC machining.
Maitiro ekushandisa ekuseta turusi nekunze-kwe-muchina presetting mudziyo wakasarudzika. Munzvimbo yakatsaurirwa kunze kwechishandiso chemuchina, mushandisi anoisa nekungwarira chishandiso pane kunze-kwe-muchina chishandiso presetting mudziyo wakagadziridzwa kune yakakwira chaiyo pamberi. Iyo chaiyo yekuyera mudziyo mukati memudziyo wekumisikidza chishandiso, senge yakakwirira-chaiyo probe system, inotanga kuita "mashiripiti" ayo. Iyo probe inobata zvinyoro nyoro chikamu chega chega chechombo chine micron-level chaiyo, kuyera nemapimidhi akakosha senge kureba, radius, uye microscopic geometric chimiro chekucheka kumucheto kwechishandiso. Iyi data yekuyera inokurumidza kurekodhwa uye kuendeswa kune yekudzora sisitimu yemuchina mudziyo. Mushure mezvo, chishandiso chinoiswa pamagazini yekushandisa kana spindle yemuchina wemuchina. Iyo yekudzora sisitimu yemuchina wemuchina inoisa nenzira kwayo kukosha kwekubhadharwa kwechishandiso zvinoenderana nedhata inofambiswa kubva kune chishandiso presetting mudziyo, kuve nechokwadi chekushanda chaiko kwechishandiso panguva yekugadzira machining.
Kubatsira kwekunze-kwe-muchina presetting mudziyo ndeyekuti inogona kushandisa zvizere iyo machining nguva yemuchina mudziyo. Kana chishandiso chemuchina chichiita basa rakasimba rekugadzira, mushandisi anogona panguva imwe chete kuita kuyerwa nekuyerwa kwechishandiso kunze kwechishandiso chemuchina, senge inofanana uye isingapindire symphony yekugadzira. Iyi parallel operation modhi inonatsiridza zvakanyanya mwero wekushandisa wemuchina chishandiso uye inoderedza kutambisa nguva mukugadzira maitiro. Semuenzaniso, mubhizinesi rekugadzira mold, mold machining kazhinji inoda kumwe kushandiswa kwezvishandiso zvakawanda. Iyo yekunze-ye-muchina chishandiso presetting mudziyo unogona kuyera uye kugadzirira chinotevera chishandiso pachine nguva panguva yekuumbwa machining process, ichiita iyo yese machining process iwedzere compact uye inoshanda. Panguva imwecheteyo, kuyerwa kwechiyero chekunze-kwe-muchina presetting mudziyo wakakwira, unokwanisa kusangana nemazvo zvinodikanwa zvemazhinji machining, uye chimiro chayo chakazvimiririra, kufambisa kugadzirisa uye kugadzirisa, uye kuderedza mutengo wekugadzirisa midziyo yemabhizinesi.
Kugadzika kwechishandiso ne-mu-muchina chekushandisa presetting mudziyo ndeyekuisa yakananga chishandiso pane chaiyo yakatarwa chinzvimbo mukati memuchina chishandiso chekuyera. Kana iyo machining process yemuchina wemuchina ichida mashandiro ekuseta, iyo spindle inotakura chishandiso zvine nyasha kunzvimbo yekuyeresa yemuchina-muchina presetting mudziyo. Iyo probe yechishandiso chekumisikidza chigadziriso zvinyoro nyoro inosangana nechishandiso, uye munguva ino pfupi uye chaiyo yekuonana, iwo akakodzera ma paramita echishandiso anoyerwa uye aya akakosha data anokurumidza kuendeswa kune yekudzora sisitimu yemuchina. Iko kurerukira kwechishandiso kuseta ne-mu-muchina chishandiso presetting mudziyo unozviratidza wega. Iyo inodzivirira kuseri-uye-kunze kufamba kwechishandiso pakati pechishandiso chemuchina uye kunze-kwe-muchina chishandiso presetting mudziyo, ichidzikisa njodzi yekudhumhana panguva yekurodha uye kurodha maitiro, sekupa yakachengeteka uye yakaringana "yemukati ndima" yechishandiso. Munguva yekugadzira machining, kana chishandiso chakapfeka kana kutsauka zvishoma, mu-muchina chishandiso presetting mudziyo unogona kuona uye kururamisa chishandiso chero nguva, senge murindi ari pastandby, kuve nechokwadi kuenderera uye kugadzikana kweiyo machining process. Semuyenzaniso, mune yakarebesa chaiyo milling machining, kana saizi yechishandiso ichichinja nekuda kwekupfeka, mu-muchina chishandiso presetting mudziyo unogona kuona uye kururamisa nenguva, kuve nechokwadi saizi chaiyo uye pamusoro pemhando yeworkpiece.
Nekudaro, kuseta kweturusi nemudziyo wekuseta mudziyo zvakare kune zvimwe zvausingakwanisi. Ingave iri-mu-muchina kana yekunze-ye-muchina presetting mudziyo, kunyangwe kuyerwa kwayo kuchigona kusangana nezvakawanda zvemachining zvinodiwa, ichiri yakaderera mundima ye-ultra-high precision machining kana ichienzaniswa neyepamusoro-notch otomatiki chishandiso kuseta system. Uyezve, kushandiswa kwechishandiso chekuseta mudziyo kunoda humwe hunyanzvi hwekuita uye ruzivo. Vashandi vanofanirwa kujairana nemaitiro ekushanda, zvigadziriso zveparameter, uye nzira dzekugadzirisa data dzechishandiso chekumisikidza mudziyo, zvikasadaro, kushanda kwakashata kunogona kukanganisa iko kurongeka kwechishandiso.
Mune chaiyo CNC machining kugadzirwa mamiriro, mabhizinesi anofanirwa kufunga zvakadzama zvinhu zvakasiyana-siyana kuti asarudze nzira yakakodzera yekushandisa. Kune mabhizinesi anoteedzera kurongeka kwakanyanya, ane hombe yekugadzira vhoriyamu, uye ane mari yakakwana, iyo otomatiki maturusi ekuseta system inogona kunge iri sarudzo yakanyanya kunaka; kumabhizinesi mazhinji madiki uye epakati nepakati, kuseta maturusi nemudziyo wekumisikidza inova sarudzo inosarudzika nekuda kwehupfumi uye hunoshanda maitiro. Mune ramangwana, nekuenderera mberi kwekuvandudza uye kuvandudza tekinoroji yeCNC, nzira dzekuisa maturusi zvechokwadi dzicharamba dzichishanduka, dzichienda mberi nehushingi munzira yekuve nehungwaru, kunyatsojeka, kugona kwepamusoro, uye kudhura kwakaderera, kupinza simba rinoenderera mukusimudzira kwakasimba kweCNC machining indasitiri.