Kuongorora kwakadzama kweLubrication System yeVertical Machining Centers
I. Nhanganyaya
Mukugadzira kwemazuva ano, nzvimbo dzakamira dzemuchina, semhando yakakosha yemidziyo yemuchina, inoita basa rakakosha. Iko kushanda kunoshanda kweiyo lubrication system ine-isina-inokonzeresa maitiro ekuvimbisa huchokwadi, kugadzikana, uye hupenyu hwesevhisi yemuchina chishandiso. Ichi chinyorwa chinoongorora zvakadzama mukati meiyo lubrication system yeyakamira machining nzvimbo kuti inyatso kuburitsa zvakavanzika zvayo kwauri.
Mukugadzira kwemazuva ano, nzvimbo dzakamira dzemuchina, semhando yakakosha yemidziyo yemuchina, inoita basa rakakosha. Iko kushanda kunoshanda kweiyo lubrication system ine-isina-inokonzeresa maitiro ekuvimbisa huchokwadi, kugadzikana, uye hupenyu hwesevhisi yemuchina chishandiso. Ichi chinyorwa chinoongorora zvakadzama mukati meiyo lubrication system yeyakamira machining nzvimbo kuti inyatso kuburitsa zvakavanzika zvayo kwauri.
II. Kushanda Nheyo yeLubrication System yeVertical Machining Centers
Iyo lubrication system ye vertical machining center inonyanya kuoma uye chaiyo system. Inoshandisa nehungwaru kuyerera kwemhepo yakamanikidzwa mukati mepombi kutyaira mafuta ekuzora kuti arambe achiyerera achitevedza madziro emukati epombi. Munguva iyi, oiri negasi zvinosanganiswa zvizere uye zvakanyatsounzwa kuchikamu chespindle, lead screw, uye zvimwe zvikamu zvakakosha zvemachining centre zvinoda mafuta.
Semuenzaniso, panguva yekutenderera kwechipindo, mafuta ekuzora uye gasi zvinogona kugoverwa zvakaenzana pamusoro pekutakura, kuumba firimu remafuta akaonda, nokudaro kuderedza kukweshera uye kupfeka, kuderedza chizvarwa chekupisa, uye kuve nechokwadi chekushanda kwepamusoro-kumhanya uye kwepamusoro-soro kweiyo spindle.
Iyo lubrication system ye vertical machining center inonyanya kuoma uye chaiyo system. Inoshandisa nehungwaru kuyerera kwemhepo yakamanikidzwa mukati mepombi kutyaira mafuta ekuzora kuti arambe achiyerera achitevedza madziro emukati epombi. Munguva iyi, oiri negasi zvinosanganiswa zvizere uye zvakanyatsounzwa kuchikamu chespindle, lead screw, uye zvimwe zvikamu zvakakosha zvemachining centre zvinoda mafuta.
Semuenzaniso, panguva yekutenderera kwechipindo, mafuta ekuzora uye gasi zvinogona kugoverwa zvakaenzana pamusoro pekutakura, kuumba firimu remafuta akaonda, nokudaro kuderedza kukweshera uye kupfeka, kuderedza chizvarwa chekupisa, uye kuve nechokwadi chekushanda kwepamusoro-kumhanya uye kwepamusoro-soro kweiyo spindle.
III. Kufanana uye Kusiyana pakati peOiri-Gasi Kuzora uye Oiri-Mhure Kuzora muVertical Machining Centers.
(A) Zvakafanana
Chinangwa chinopindirana: Kungave kuri mafuta-gasi kuzora kana mafuta-mhute yekuzora, chinangwa chekupedzisira ndechekupa lubrication inoshanda kune akakosha anofambisa zvikamu zveyakamira machining centre, kuderedza kukweshera uye kupfeka, uye kuwedzera hupenyu hwesevhisi yemidziyo.
Zvakafanana zvikamu zvinoshanda: Zvinowanzoiswa kune yakakwirira-kumhanya inotenderera zvikamu, senge spindle uye lead screw, kuzadzisa iyo yakakwirira lubrication zvinodiwa zvezvikamu izvi.
(A) Zvakafanana
Chinangwa chinopindirana: Kungave kuri mafuta-gasi kuzora kana mafuta-mhute yekuzora, chinangwa chekupedzisira ndechekupa lubrication inoshanda kune akakosha anofambisa zvikamu zveyakamira machining centre, kuderedza kukweshera uye kupfeka, uye kuwedzera hupenyu hwesevhisi yemidziyo.
Zvakafanana zvikamu zvinoshanda: Zvinowanzoiswa kune yakakwirira-kumhanya inotenderera zvikamu, senge spindle uye lead screw, kuzadzisa iyo yakakwirira lubrication zvinodiwa zvezvikamu izvi.
(B) Misiyano
Lubrication nzira uye migumisiro
Oil-gas lubrication: Oil-gas lubrication inonyatso pinza shoma shoma yemafuta ekuzora panzvimbo dzekuzora. Iyo firimu yemafuta yakaumbwa yakaenzana uye yakatetepa, iyo inogona kunyatso kudzikisa kushandiswa kwemafuta ekuzora uye kudzivirira kusvibiswa kunokonzerwa neakawandisa mafuta ekuzora kumidziyo.
Oil-mist lubrication: Oil-mist lubrication inoisa mafuta ekuzora kuita tunhu tudiki uye anoaendesa kunzvimbo dzekuzora kuburikidza nemhepo. Nekudaro, nzira iyi inogona kukonzera kuti mamwe mafuta ekuzora atadze kunyatsosvika panzvimbo dzekuzora, zvichikonzera imwe tsvina, uye mhute yeoiri inogona kupararira munzvimbo yakapoteredza, zvichikonzera kusvibiswa kwenharaunda.
Lubrication nzira uye migumisiro
Oil-gas lubrication: Oil-gas lubrication inonyatso pinza shoma shoma yemafuta ekuzora panzvimbo dzekuzora. Iyo firimu yemafuta yakaumbwa yakaenzana uye yakatetepa, iyo inogona kunyatso kudzikisa kushandiswa kwemafuta ekuzora uye kudzivirira kusvibiswa kunokonzerwa neakawandisa mafuta ekuzora kumidziyo.
Oil-mist lubrication: Oil-mist lubrication inoisa mafuta ekuzora kuita tunhu tudiki uye anoaendesa kunzvimbo dzekuzora kuburikidza nemhepo. Nekudaro, nzira iyi inogona kukonzera kuti mamwe mafuta ekuzora atadze kunyatsosvika panzvimbo dzekuzora, zvichikonzera imwe tsvina, uye mhute yeoiri inogona kupararira munzvimbo yakapoteredza, zvichikonzera kusvibiswa kwenharaunda.
Impact pane zvakatipoteredza
Oiri-gasi lubrication: Nekuda kwekushandiswa kwakaderera kweoiri yekuzora uye yakanyatsojeka jekiseni mumafuta-gasi lubrication, kusvibiswa kune yakatenderedza nharaunda idiki, iyo inowirirana nemazuva ano ekuchengetedza nharaunda zvinodiwa.
Oil-mist lubrication: Kupararira kwehute yemafuta mumhepo kunogona kukonzera kusvibiswa zviri nyore munzvimbo yekushanda uye kunogona kuve nekukanganisa hutano hwevashandisi.
Oiri-gasi lubrication: Nekuda kwekushandiswa kwakaderera kweoiri yekuzora uye yakanyatsojeka jekiseni mumafuta-gasi lubrication, kusvibiswa kune yakatenderedza nharaunda idiki, iyo inowirirana nemazuva ano ekuchengetedza nharaunda zvinodiwa.
Oil-mist lubrication: Kupararira kwehute yemafuta mumhepo kunogona kukonzera kusvibiswa zviri nyore munzvimbo yekushanda uye kunogona kuve nekukanganisa hutano hwevashandisi.
Mamiriro ekushanda anoshanda
Oil-gas lubrication: Inokodzera kumhanyisa-kumhanya, yakakwira-mutoro, uye yakakwirira-chaiyo mamiriro ekushanda, kunyanya kune ayo mativi ane hutsanana hunodiwa, hwakadai seyekumhanya-mhanya mabearings eiyo spindle, uye ine yakanakisa lubrication mhedzisiro.
Oiri-mhute lubrication: Mune mamwe mamiriro ekushanda ane zvakaderera zvinodiwa zvekuzora chaiko uye kwete kunyanya kumhanya zvakanyanya uye mitoro, mafuta-mhute lubrication anogona achiri kushanda.
Oil-gas lubrication: Inokodzera kumhanyisa-kumhanya, yakakwira-mutoro, uye yakakwirira-chaiyo mamiriro ekushanda, kunyanya kune ayo mativi ane hutsanana hunodiwa, hwakadai seyekumhanya-mhanya mabearings eiyo spindle, uye ine yakanakisa lubrication mhedzisiro.
Oiri-mhute lubrication: Mune mamwe mamiriro ekushanda ane zvakaderera zvinodiwa zvekuzora chaiko uye kwete kunyanya kumhanya zvakanyanya uye mitoro, mafuta-mhute lubrication anogona achiri kushanda.
IV. Detail Points yeLubrication System yeVertical Machining Centers
(A) Kusarudzwa kweMafuta ekuzora
Mumusika, kune akawanda marudzi emafuta ekuzora ane hunhu hwakasiyana. Kuti tive nechokwadi chekuzora kweiyo vertical machining centre uye yakajairika kushanda kwemidziyo, isu tinofanirwa kusarudza mafuta ekuzora ane mashoma kusvibiswa uye kuchena kwakanyanya. Mafuta ekuzora emhando yepamusoro anogona kupa yakagadzikana kuita kwemafuta panguva yekushanda kwemidziyo, kuderedza kukweshera nekupfeka, uye kudzikisa chiitiko chekutadza kwemidziyo.
Semuenzaniso, kune maspindle ekumhanya-mhanya, mafuta ekuzora ane maitiro akanaka ekurwisa-kupfeka uye kugadzikana kwakanyanya kunofanirwa kusarudzwa; kune zvikamu zvakadai semakona ekutungamirira, mafuta ekuzora ane adhesion yakanaka uye anti-corrosion properties anodiwa.
(A) Kusarudzwa kweMafuta ekuzora
Mumusika, kune akawanda marudzi emafuta ekuzora ane hunhu hwakasiyana. Kuti tive nechokwadi chekuzora kweiyo vertical machining centre uye yakajairika kushanda kwemidziyo, isu tinofanirwa kusarudza mafuta ekuzora ane mashoma kusvibiswa uye kuchena kwakanyanya. Mafuta ekuzora emhando yepamusoro anogona kupa yakagadzikana kuita kwemafuta panguva yekushanda kwemidziyo, kuderedza kukweshera nekupfeka, uye kudzikisa chiitiko chekutadza kwemidziyo.
Semuenzaniso, kune maspindle ekumhanya-mhanya, mafuta ekuzora ane maitiro akanaka ekurwisa-kupfeka uye kugadzikana kwakanyanya kunofanirwa kusarudzwa; kune zvikamu zvakadai semakona ekutungamirira, mafuta ekuzora ane adhesion yakanaka uye anti-corrosion properties anodiwa.
(B) Nguva Dzose Kucheneswa KwemaFilters
Mushure mekunge chishandiso chemuchina chashandiswa kwenguva yakati rebei, imwe huwandu hwetsvina uye tsvina inoungana mukati mesefa. Kana isina kucheneswa nenguva, sefa inogona kuvharika, zvichikonzera kuwedzera kwemafuta ekumanikidza. Pasi pesimba rakasimba remafuta, iyo sefa sikirini inogona kuputika nekutadza, ichibvumira kusvibiswa kusina kucheneswa kupinda murubrication system uye kukonzera kukanganisa kumidziyo.
Naizvozvo, kucheneswa nguva dzose kwemafirita chinhu chakakosha mukuchengetedza lubrication system ye vertical machining centers. Zvinowanzokurudzirwa kugadzira chirongwa chinonzwisisika chekuchenesa dhizaini zvichienderana nehuwandu hwekushandisa uye nharaunda yekushanda yemidziyo, kazhinji kuita yekuchenesa imwe neimwe nguva yenguva (senge 3 - 6 mwedzi).
Mushure mekunge chishandiso chemuchina chashandiswa kwenguva yakati rebei, imwe huwandu hwetsvina uye tsvina inoungana mukati mesefa. Kana isina kucheneswa nenguva, sefa inogona kuvharika, zvichikonzera kuwedzera kwemafuta ekumanikidza. Pasi pesimba rakasimba remafuta, iyo sefa sikirini inogona kuputika nekutadza, ichibvumira kusvibiswa kusina kucheneswa kupinda murubrication system uye kukonzera kukanganisa kumidziyo.
Naizvozvo, kucheneswa nguva dzose kwemafirita chinhu chakakosha mukuchengetedza lubrication system ye vertical machining centers. Zvinowanzokurudzirwa kugadzira chirongwa chinonzwisisika chekuchenesa dhizaini zvichienderana nehuwandu hwekushandisa uye nharaunda yekushanda yemidziyo, kazhinji kuita yekuchenesa imwe neimwe nguva yenguva (senge 3 - 6 mwedzi).
(C) Kuongorora uye Kuchengetedza kweLubrication System
Kuti ive nechokwadi chekushanda kwakajairika kweiyo lubrication system, chaiyo-nguva yekutarisa uye yekugara kugadzirisa inodiwa. Panyaya yekutarisa, masensa anogona kuiswa kuti aone ma parameter akadai seyekuyerera, kudzvanywa, uye tembiricha yemafuta ekuzora. Kana chero maparamendi asina kujairika awanikwa, sisitimu inofanirwa kukwanisa kutumira maaramu nekukasira, zvichiita kuti vafambisi vaite ongororo nekugadzirisa.
Basa rekuchengetedza rinosanganisira kugara uchitarisa kana pane kubuda mupombi yekuzora, kana majoini akasununguka, kana pombi yemafuta iri kushanda zvakanaka, nezvimwewo. Panguva imwecheteyo, tangi rekuchengetedza oiri yegadziriro yekuzora inodawo kugara ichicheneswa kudzivirira kusanganiswa kwetsvina uye unyoro.
Kuti ive nechokwadi chekushanda kwakajairika kweiyo lubrication system, chaiyo-nguva yekutarisa uye yekugara kugadzirisa inodiwa. Panyaya yekutarisa, masensa anogona kuiswa kuti aone ma parameter akadai seyekuyerera, kudzvanywa, uye tembiricha yemafuta ekuzora. Kana chero maparamendi asina kujairika awanikwa, sisitimu inofanirwa kukwanisa kutumira maaramu nekukasira, zvichiita kuti vafambisi vaite ongororo nekugadzirisa.
Basa rekuchengetedza rinosanganisira kugara uchitarisa kana pane kubuda mupombi yekuzora, kana majoini akasununguka, kana pombi yemafuta iri kushanda zvakanaka, nezvimwewo. Panguva imwecheteyo, tangi rekuchengetedza oiri yegadziriro yekuzora inodawo kugara ichicheneswa kudzivirira kusanganiswa kwetsvina uye unyoro.
V. Hunhu hweLubrication System yeVertical Machining Centers
(A) Kuchengetedzwa Kwezvakatipoteredza uye Hapana Kusvibiswa
Iyo lubrication system ye vertical machining centers inotora tekinoroji yepamberi, kuve nechokwadi chekuti hapana mavara emafuta kana mhute inoburitswa panguva yekuzora, nekudaro kudzivirira kusvibiswa kwenzvimbo yakatenderedza. Iyi ficha haingoenderane chete nezvinodiwa zvemazuva ano ekuchengetedza nharaunda asi zvakare inopa vashandisi nzvimbo yekushanda yakachena uye ine hutano.
(A) Kuchengetedzwa Kwezvakatipoteredza uye Hapana Kusvibiswa
Iyo lubrication system ye vertical machining centers inotora tekinoroji yepamberi, kuve nechokwadi chekuti hapana mavara emafuta kana mhute inoburitswa panguva yekuzora, nekudaro kudzivirira kusvibiswa kwenzvimbo yakatenderedza. Iyi ficha haingoenderane chete nezvinodiwa zvemazuva ano ekuchengetedza nharaunda asi zvakare inopa vashandisi nzvimbo yekushanda yakachena uye ine hutano.
(B) Kugovera Mafuta Kwazvo
Kuburikidza nehungwaru dhizaini uye yepamberi yekudzora tekinoroji, iyo lubrication system inogona kunyatso kuendesa mafuta ekuzora kune yega yega yekuzora nzvimbo senge spindle uye lead screw zvinoenderana nezvinodiwa zvakasiyana. Semuenzaniso, nekuwedzera mavharuvhu ekudzora, kutonga kwakaringana kwehuwandu hwemafuta pane imwe neimwe nzvimbo yekuzora kunogona kuwanikwa kuve nechokwadi chekuti chikamu chimwe nechimwe chinogashira huwandu hwakakodzera hwekuzora, nekudaro kuvandudza kushanda zvakanaka uye kurongeka kwemidziyo.
Kuburikidza nehungwaru dhizaini uye yepamberi yekudzora tekinoroji, iyo lubrication system inogona kunyatso kuendesa mafuta ekuzora kune yega yega yekuzora nzvimbo senge spindle uye lead screw zvinoenderana nezvinodiwa zvakasiyana. Semuenzaniso, nekuwedzera mavharuvhu ekudzora, kutonga kwakaringana kwehuwandu hwemafuta pane imwe neimwe nzvimbo yekuzora kunogona kuwanikwa kuve nechokwadi chekuti chikamu chimwe nechimwe chinogashira huwandu hwakakodzera hwekuzora, nekudaro kuvandudza kushanda zvakanaka uye kurongeka kwemidziyo.
(C) Kugadzirisa Dambudziko reAtomization yeHigh-Viscosity Lubricating Oil
Kune mamwe maoiri ekuzora akakwira-viscosity, nzira dzechinyakare dzekuzora dzinogona kutarisana nematambudziko muatomization. Nekudaro, iyo lubrication system ye vertical machining centers inogadzirisa dambudziko iri kuburikidza neyakasiyana dhizaini uye tekinoroji nzira, zvichiita kuti ishande kune akasiyana viscosities emafuta ekuzora uye nekupa vashandisi huwandu hwakakura hwesarudzo.
Kune mamwe maoiri ekuzora akakwira-viscosity, nzira dzechinyakare dzekuzora dzinogona kutarisana nematambudziko muatomization. Nekudaro, iyo lubrication system ye vertical machining centers inogadzirisa dambudziko iri kuburikidza neyakasiyana dhizaini uye tekinoroji nzira, zvichiita kuti ishande kune akasiyana viscosities emafuta ekuzora uye nekupa vashandisi huwandu hwakakura hwesarudzo.
(D) Otomatiki Detection uye Monitoring
Iyo lubrication system inoshongedzerwa neyepamberi yekuona uye yekutarisa michina inogona kutarisa akakosha maparamita senge mamiriro ekupa, kudzvanywa, uye tembiricha yemafuta ekuzora munguva chaiyo. Kana mamiriro asina kujairika ekuzora aonekwa, sisitimu inotumira ipapo chiratidzo chearamu uye ichidzima otomatiki kudzivirira michina kuti isashande munzvimbo isina kujairika, nekudaro ichichengetedza michina uye kuderedza mari yekugadzirisa uye kurasikirwa kwekugadzira.
Iyo lubrication system inoshongedzerwa neyepamberi yekuona uye yekutarisa michina inogona kutarisa akakosha maparamita senge mamiriro ekupa, kudzvanywa, uye tembiricha yemafuta ekuzora munguva chaiyo. Kana mamiriro asina kujairika ekuzora aonekwa, sisitimu inotumira ipapo chiratidzo chearamu uye ichidzima otomatiki kudzivirira michina kuti isashande munzvimbo isina kujairika, nekudaro ichichengetedza michina uye kuderedza mari yekugadzirisa uye kurasikirwa kwekugadzira.
(E) Mhepo Inotonhorera Mhedzisiro
Ndichiri kupa lubrication kumidziyo, kuyerera kwemhepo mune lubrication system zvakare kune imwe mhepo inotonhorera maitiro. Kunyanya kune yakakwirira-kumhanya inotenderera inotenderera mabheji, inogona kunyatso kudzikisa tembiricha yekushandisa yemabhengi, kuderedza deformation yekupisa, nekudaro ichiwedzera hupenyu hwesevhisi ye spindle nekuvandudza kurongeka kwekugadzirisa uye kugadzikana kwemidziyo.
Ndichiri kupa lubrication kumidziyo, kuyerera kwemhepo mune lubrication system zvakare kune imwe mhepo inotonhorera maitiro. Kunyanya kune yakakwirira-kumhanya inotenderera inotenderera mabheji, inogona kunyatso kudzikisa tembiricha yekushandisa yemabhengi, kuderedza deformation yekupisa, nekudaro ichiwedzera hupenyu hwesevhisi ye spindle nekuvandudza kurongeka kwekugadzirisa uye kugadzikana kwemidziyo.
(F) Kuchengetedza Mari
Sezvo iyo lubrication system inogona kunyatso kudzora kupihwa kwemafuta ekuzora uye kudzivirira tsvina isingakoshi, inogona kuderedza zvakanyanya kushandiswa kwemafuta ekuzora panguva yekushandiswa kwenguva refu, nekudaro kuchengetedza mari.
Sezvo iyo lubrication system inogona kunyatso kudzora kupihwa kwemafuta ekuzora uye kudzivirira tsvina isingakoshi, inogona kuderedza zvakanyanya kushandiswa kwemafuta ekuzora panguva yekushandiswa kwenguva refu, nekudaro kuchengetedza mari.
VI. Mhedziso
Iyo lubrication system ye vertical machining centers yakaoma uye yakakosha sisitimu ine chekuita nekuita, huchokwadi, uye hupenyu hwesevhisi hwemidziyo. Nekunzwisisa zvakadzama musimboti wekushanda kwayo, hunhu, uye nzvimbo dzekugadzirisa, tinogona kukwidziridza mabhenefiti epamhepo machining nzvimbo, kuvandudza hunyanzvi hwekugadzira, uye kuderedza chiitiko chekutadza kwemidziyo. Mune ramangwana, nekuenderera mberi kwekufambira mberi kwetekinoroji, zvinotendwa kuti iyo lubrication system yeakamira machining nzvimbo ichave yakangwara, inoshanda, uye ine hushamwari kwezvakatipoteredza, ichipa rutsigiro rwakasimba mukusimudzira indasitiri yekugadzira.
Iyo lubrication system ye vertical machining centers yakaoma uye yakakosha sisitimu ine chekuita nekuita, huchokwadi, uye hupenyu hwesevhisi hwemidziyo. Nekunzwisisa zvakadzama musimboti wekushanda kwayo, hunhu, uye nzvimbo dzekugadzirisa, tinogona kukwidziridza mabhenefiti epamhepo machining nzvimbo, kuvandudza hunyanzvi hwekugadzira, uye kuderedza chiitiko chekutadza kwemidziyo. Mune ramangwana, nekuenderera mberi kwekufambira mberi kwetekinoroji, zvinotendwa kuti iyo lubrication system yeakamira machining nzvimbo ichave yakangwara, inoshanda, uye ine hushamwari kwezvakatipoteredza, ichipa rutsigiro rwakasimba mukusimudzira indasitiri yekugadzira.