Yakakwana Maintenance Guide yeCNC Milling Machine Systems
Sechishandiso chakakosha mumunda wemazuva ano mekina kugadzirisa, muchina weCNC wekugaya unogona kushina kwakasiyana siyana kwakaomarara pamichina yebasa ine milling cutters uye inoshandiswa zvakanyanya mumadhipatimendi akadai semechini kugadzira uye kugadzirisa. Kuve nechokwadi chekushanda kwakagadzikana kweCNC milling muchina, kuwedzera hupenyu hwayo hwesevhisi uye kuvimbisa kurongeka kwekugadzirisa, kwesainzi uye kugadzirisa zvine musoro kwakakosha. Tevere, ngatitarisei mune akakosha mapoinzi eCNC milling muchina kugadzirisa pamwe neiyo CNC milling muchina inogadzira.
I. Mabasa uye Chikumbiro cheKushandiswa kweCNC Milling Machines
Iyo CNC yekugaya muchina inonyanya kushandisa milling cutters kugadzirisa akasiyana mativi emabasa. Mucheki wekugayo anowanzo tenderera achitenderedza axis yawo, ukuwo chigayo nechigayo chichiita mafambiro ekudya. Haikwanise kungogadzira ndege dzemuchina, grooves, asi zvakare kugadzirisa akasiyana akaomesesa maumbirwo akadai senzvimbo yakakomberedzwa, magiya, uye spline shafts. Kuenzaniswa nemichina yekugadzira, CNC milling machine ine yepamusoro-soro yekugadzirisa uye inokwanisa kusangana nezvinodiwa zvekugadzirisa zvakasiyana-siyana zvepamusoro-soro uye zvakaoma-zvakaumbwa zvikamu, zvichiita basa rinokosha mumaindasitiri akawanda akadai seaerospace, kugadzira motokari, uye kugadzira mold.
Iyo CNC yekugaya muchina inonyanya kushandisa milling cutters kugadzirisa akasiyana mativi emabasa. Mucheki wekugayo anowanzo tenderera achitenderedza axis yawo, ukuwo chigayo nechigayo chichiita mafambiro ekudya. Haikwanise kungogadzira ndege dzemuchina, grooves, asi zvakare kugadzirisa akasiyana akaomesesa maumbirwo akadai senzvimbo yakakomberedzwa, magiya, uye spline shafts. Kuenzaniswa nemichina yekugadzira, CNC milling machine ine yepamusoro-soro yekugadzirisa uye inokwanisa kusangana nezvinodiwa zvekugadzirisa zvakasiyana-siyana zvepamusoro-soro uye zvakaoma-zvakaumbwa zvikamu, zvichiita basa rinokosha mumaindasitiri akawanda akadai seaerospace, kugadzira motokari, uye kugadzira mold.
II. Daily Operating Maintenance Scope yeCNC Milling Machines
(A) Basa rekuchenesa
Mushure mekunge basa rezuva nezuva rapera, nyatsochenesa mafirita esimbi uye marara pamushini wemashini uye zvikamu. Shandisa zvakatsaurirwa maturusi ekuchenesa, senge mabhurashi nepfuti dzemhepo, kuve nechokwadi chehutsanana hwemuchina chishandiso chepamusoro, bhenji rebasa, chigadziriso, uye nharaunda yakatenderedza.
Semuyenzaniso, nokuda kwemafaira esimbi ari pamusoro pebhenji rebasa, tanga waatsvaira nebhurasho, wobva wafuridza marara asara mumakona uye maburi nemhepo yakamanikidzwa.
Chenesa maturusi ekusunga uye ekuyeresa, zvipukute uye zviise zvakatsvinda kuitira kushandiswa kunotevera.
(A) Basa rekuchenesa
Mushure mekunge basa rezuva nezuva rapera, nyatsochenesa mafirita esimbi uye marara pamushini wemashini uye zvikamu. Shandisa zvakatsaurirwa maturusi ekuchenesa, senge mabhurashi nepfuti dzemhepo, kuve nechokwadi chehutsanana hwemuchina chishandiso chepamusoro, bhenji rebasa, chigadziriso, uye nharaunda yakatenderedza.
Semuyenzaniso, nokuda kwemafaira esimbi ari pamusoro pebhenji rebasa, tanga waatsvaira nebhurasho, wobva wafuridza marara asara mumakona uye maburi nemhepo yakamanikidzwa.
Chenesa maturusi ekusunga uye ekuyeresa, zvipukute uye zviise zvakatsvinda kuitira kushandiswa kunotevera.
(B) Lubrication Maintenance
Tarisa mazinga emafuta ezvikamu zvese kuti uone kuti haana kuderera pane mafuta mamaki. Kune zvikamu zviri pazasi peyero, wedzera inoenderana mafuta ekuzora panguva yakakodzera.
Semuenzaniso, tarisa mwero wemafuta ekuzora mubhokisi rekuruka. Kana isina kukwana, wedzera mhando yakakodzera yemafuta ekuzora.
Wedzera mafuta ekuzora kune chimwe nechimwe chinofamba chechishandiso chemuchina, senge njanji yekutungamira, masiruu emutobvu, uye marekeni, kuderedza kusakara uye kupokana.
Tarisa mazinga emafuta ezvikamu zvese kuti uone kuti haana kuderera pane mafuta mamaki. Kune zvikamu zviri pazasi peyero, wedzera inoenderana mafuta ekuzora panguva yakakodzera.
Semuenzaniso, tarisa mwero wemafuta ekuzora mubhokisi rekuruka. Kana isina kukwana, wedzera mhando yakakodzera yemafuta ekuzora.
Wedzera mafuta ekuzora kune chimwe nechimwe chinofamba chechishandiso chemuchina, senge njanji yekutungamira, masiruu emutobvu, uye marekeni, kuderedza kusakara uye kupokana.
(C) Kutsanya Kuongorora
Tarisa uye simbisa iyo clamping zvishandiso zvekugadzirisa uye workpiece kuti uone kuti hapana kusunungura panguva yekugadzirisa.
Semuenzaniso, tarisa kana iyo clamping screws yevise yakasungirirwa kudzivirira iyo workpiece kubva pakuchinja.
Tarisa masiruuru nemabhaudhi echikamu chega chega chekubatanidza, senge masiruu ekubatanidza pakati pemotor nelead screw, uye masiruu ekugadzirisa edhiraidhi njanji inotsvedza, kuve nechokwadi kuti ari muchimiro chakasungwa.
Tarisa uye simbisa iyo clamping zvishandiso zvekugadzirisa uye workpiece kuti uone kuti hapana kusunungura panguva yekugadzirisa.
Semuenzaniso, tarisa kana iyo clamping screws yevise yakasungirirwa kudzivirira iyo workpiece kubva pakuchinja.
Tarisa masiruuru nemabhaudhi echikamu chega chega chekubatanidza, senge masiruu ekubatanidza pakati pemotor nelead screw, uye masiruu ekugadzirisa edhiraidhi njanji inotsvedza, kuve nechokwadi kuti ari muchimiro chakasungwa.
(D) Equipment Inspection
Usati watanga muchina, tarisa kana iyo yemagetsi sisitimu yemuchina wemuchina yakajairika, kusanganisira magetsi, switch, controller, nezvimwe.
Tarisa uone kana iyo skrini yekuratidzira uye mabhatani eiyo CNC system ane hanya uye kana akasiyana parameter marongero ari echokwadi.
Usati watanga muchina, tarisa kana iyo yemagetsi sisitimu yemuchina wemuchina yakajairika, kusanganisira magetsi, switch, controller, nezvimwe.
Tarisa uone kana iyo skrini yekuratidzira uye mabhatani eiyo CNC system ane hanya uye kana akasiyana parameter marongero ari echokwadi.
III. Weekend Maintenance Scope yeCNC Milling Machines
(A) Kuchenesa Kwakadzika
Bvisa mapedhi anonzwa uye unyatso kuchenesa kuti ubvise mavara emafuta akaunganidzwa uye tsvina.
Nyatsopukuta nzvimbo dzinotsvedza uye tungamira njanji, bvisa mavara emafuta uye ngura panzvimbo kuti uone kutsvedza kwakatsetseka. Kune bhenji rekushanda uye rakachinjika uye longitudinal lead screws, itawo kupukuta kwakazara kuti vagare vakachena.
Ita zvakadzama kucheneswa kwedhiraivha dhiraivha uye chibatiso chemidziyo, bvisa guruva nemafuta mavara, uye tarisa kana kubatanidzwa kwechimwe nechimwe chikamu kwakasununguka.
Rega pasina kona isina kubatwa, kusanganisira makona mukati memuchina chishandiso, madhiri ewaya, nezvimwewo, kuve nechokwadi chekuti mudziyo wese wemuchina hauna tsvina uye kuunganidzwa kwemarara.
(A) Kuchenesa Kwakadzika
Bvisa mapedhi anonzwa uye unyatso kuchenesa kuti ubvise mavara emafuta akaunganidzwa uye tsvina.
Nyatsopukuta nzvimbo dzinotsvedza uye tungamira njanji, bvisa mavara emafuta uye ngura panzvimbo kuti uone kutsvedza kwakatsetseka. Kune bhenji rekushanda uye rakachinjika uye longitudinal lead screws, itawo kupukuta kwakazara kuti vagare vakachena.
Ita zvakadzama kucheneswa kwedhiraivha dhiraivha uye chibatiso chemidziyo, bvisa guruva nemafuta mavara, uye tarisa kana kubatanidzwa kwechimwe nechimwe chikamu kwakasununguka.
Rega pasina kona isina kubatwa, kusanganisira makona mukati memuchina chishandiso, madhiri ewaya, nezvimwewo, kuve nechokwadi chekuti mudziyo wese wemuchina hauna tsvina uye kuunganidzwa kwemarara.
(B) Comprehensive Lubrication
Chenesa gomba rega rega remafuta kuti uve nechokwadi chekuti nzira yeoiri haina kuvharika, wobva wawedzera huwandu hwakakodzera hwemafuta ekuzora.
Semuyenzaniso, paburi remafuta ekona ye lead, tanga warigeza neajenti yekuchenesa wozobaya mafuta ekuzora matsva.
Isa mafuta ekuzora zvakaenzana kune yega yega njanji pamusoro, inotsvedza pamusoro uye yega yega screw screw kuti uve nechokwadi chekuzora zvakakwana.
Tarisa hurefu hwehurefu hwemafuta etangi remafuta uye nzira yekufambisa, uye wedzera mafuta ekuzora kune yakatsanangurwa nzvimbo yekumusoro sezvinodiwa.
Chenesa gomba rega rega remafuta kuti uve nechokwadi chekuti nzira yeoiri haina kuvharika, wobva wawedzera huwandu hwakakodzera hwemafuta ekuzora.
Semuyenzaniso, paburi remafuta ekona ye lead, tanga warigeza neajenti yekuchenesa wozobaya mafuta ekuzora matsva.
Isa mafuta ekuzora zvakaenzana kune yega yega njanji pamusoro, inotsvedza pamusoro uye yega yega screw screw kuti uve nechokwadi chekuzora zvakakwana.
Tarisa hurefu hwehurefu hwemafuta etangi remafuta uye nzira yekufambisa, uye wedzera mafuta ekuzora kune yakatsanangurwa nzvimbo yekumusoro sezvinodiwa.
(C) Kutsanya uye Kugadzirisa
Tarisa uye simbisa screws dzezvigadziriso nemapulagi kuti uve nechokwadi chekubatana kwakasimba.
Nyatsotarisa uye simbisa zvigadziriso zvekutsvedza, dhiraivha, vhiri reruoko, bhenji rekutsigira screws uye forogo yepamusoro waya, nezvimwewo, kudzivirira kusunungura.
Nyatsoongorora kana screws yezvimwe zvikamu zvakasununguka. Kana dzakasununguka, dzisimbise nenguva.
Tarisa uye gadzirisa kusimba kwebhanhire kuti uve nechokwadi chekufambisa kwakanaka. Gadzirisa mukaha uripo pakati pesiruu yekutungamirira nenati kuti uve nechokwadi chekukwana.
Tarisa uye gadzirisa kurongeka kwekubatana kweiyo slider uye screw yekutungamira kuti uve nechokwadi chechokwadi uye kugadzikana kwekufamba.
Tarisa uye simbisa screws dzezvigadziriso nemapulagi kuti uve nechokwadi chekubatana kwakasimba.
Nyatsotarisa uye simbisa zvigadziriso zvekutsvedza, dhiraivha, vhiri reruoko, bhenji rekutsigira screws uye forogo yepamusoro waya, nezvimwewo, kudzivirira kusunungura.
Nyatsoongorora kana screws yezvimwe zvikamu zvakasununguka. Kana dzakasununguka, dzisimbise nenguva.
Tarisa uye gadzirisa kusimba kwebhanhire kuti uve nechokwadi chekufambisa kwakanaka. Gadzirisa mukaha uripo pakati pesiruu yekutungamirira nenati kuti uve nechokwadi chekukwana.
Tarisa uye gadzirisa kurongeka kwekubatana kweiyo slider uye screw yekutungamira kuti uve nechokwadi chechokwadi uye kugadzikana kwekufamba.
(D) Anti-corrosion Treatment
Ita kurapa kubvisa ngura pamusoro pemuchina chishandiso. Kana pane zvidimbu zvine ngura, bvisa ngura nekukasira uchishandisa mushonga wekubvisa ngura wozora mafuta anodzivirira ngura.
Chengetedza pendi pamusoro pechishandiso chemuchina kudzivirira mabumps uye zvikweshwa. Pamidziyo isingashandiswe kwenguva refu kana yakamisikidzwa, kurapa kwekudzivirira ngura kunofanirwa kuitwa panzvimbo dzakafumuka uye dzine ngura dzakaita senge njanji, siruu yekutungamirira, uye handwheel.
Ita kurapa kubvisa ngura pamusoro pemuchina chishandiso. Kana pane zvidimbu zvine ngura, bvisa ngura nekukasira uchishandisa mushonga wekubvisa ngura wozora mafuta anodzivirira ngura.
Chengetedza pendi pamusoro pechishandiso chemuchina kudzivirira mabumps uye zvikweshwa. Pamidziyo isingashandiswe kwenguva refu kana yakamisikidzwa, kurapa kwekudzivirira ngura kunofanirwa kuitwa panzvimbo dzakafumuka uye dzine ngura dzakaita senge njanji, siruu yekutungamirira, uye handwheel.
IV. Chengetedzo yeCNC Milling Machine Maintenance
(A) Vashandi Vekuchengetedza Vanoda Ruzivo Rwenyanzvi
Vashandi vekuchengetedza vanofanirwa kujairana nechimiro uye musimboti wekushanda weCNC milling muchina uye kugona hunyanzvi hwekutanga uye nzira dzekugadzirisa. Vasati vaita mabasa ekugadzirisa, vanofanirwa kudzidziswa nehunyanzvi uye kutungamira.
(A) Vashandi Vekuchengetedza Vanoda Ruzivo Rwenyanzvi
Vashandi vekuchengetedza vanofanirwa kujairana nechimiro uye musimboti wekushanda weCNC milling muchina uye kugona hunyanzvi hwekutanga uye nzira dzekugadzirisa. Vasati vaita mabasa ekugadzirisa, vanofanirwa kudzidziswa nehunyanzvi uye kutungamira.
(B) Shandisa Zvishandiso Zvakakodzera uye Zvishandiso
Munguva yekugadzirisa, maturusi akatsaurirwa uye zvinhu zvinogoneka zvakaita semafuta ekuzora uye maajenti ekuchenesa anofanirwa kushandiswa. Dzivisa kushandisa zvigadzirwa zvakaderera kana zvisina kufanira izvo zvinogona kukonzera kukuvadza kune muchina chishandiso.
Munguva yekugadzirisa, maturusi akatsaurirwa uye zvinhu zvinogoneka zvakaita semafuta ekuzora uye maajenti ekuchenesa anofanirwa kushandiswa. Dzivisa kushandisa zvigadzirwa zvakaderera kana zvisina kufanira izvo zvinogona kukonzera kukuvadza kune muchina chishandiso.
(C) Tevera Maitiro Ekushanda
Ita mabasa ekugadzirisa zvakanyatsoenderana nebhuku rekugadzirisa uye maitiro ekushandisa emuchina chishandiso. Usachinja-chinja maitiro ekugadzirisa uye nzira.
Ita mabasa ekugadzirisa zvakanyatsoenderana nebhuku rekugadzirisa uye maitiro ekushandisa emuchina chishandiso. Usachinja-chinja maitiro ekugadzirisa uye nzira.
(D) Teerera Kuchengeteka
Munguva yekugadzirisa, ita shuwa kuti chishandiso chemuchina chiri munzvimbo yekudzima-simba uye tora matanho ekuchengetedza anodiwa, sekupfeka magurovhosi nemagirazi, kudzivirira tsaona.
Munguva yekugadzirisa, ita shuwa kuti chishandiso chemuchina chiri munzvimbo yekudzima-simba uye tora matanho ekuchengetedza anodiwa, sekupfeka magurovhosi nemagirazi, kudzivirira tsaona.
(E) Nguva Dzose Kuchengeta
Gadzira chirongwa chesainzi uye chine musoro chekugadzirisa uye gara uchigadzirisa panguva dzakatarwa kuti uve nechokwadi chekuti chishandiso chemuchina chinogara chiri muchimiro chakanaka chekushanda.
Gadzira chirongwa chesainzi uye chine musoro chekugadzirisa uye gara uchigadzirisa panguva dzakatarwa kuti uve nechokwadi chekuti chishandiso chemuchina chinogara chiri muchimiro chakanaka chekushanda.
Mukupedzisa, kuchengetedzwa kweCNC milling muchina ibasa rine hunyanzvi uye rakakosha rinoda kushanda pamwe kwevashandisi nevashandi vekugadzirisa. Kuburikidza nekuchengetedza kwesainzi uye zvine musoro, hupenyu hwesevhisi yemuchina wekugaya weCNC hunogona kukwidziridzwa zvakanaka, iko kurongeka kwekugadzirisa uye kugona kwekugadzira kunogona kuvandudzwa, kusika kukosha kukuru kune bhizinesi.